Method of lining channels

6241925
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Inventors

Hayashi, Mitsutoshi
Komori, Mitsunori
Koseki, Masato
Banrai, Yuichi
Minami, Tomoyuki
Mizukami, Seiji
Miyazaki, Yasuo
Kamide, Akira
Tanimuro, Hirohisa
Uchida, Takeshi

Application #

319110

Filed

May-27-1999

Published

Jun-5-2001

Current US Class

156/287
156/294
264/269
264/35
264/36.16

International Classes

B29C 063/34

Field of Search

264/35 264/269 264/516 264/230 264/36.16 264/36.17 156/287 156/294 138/97 138/98

Assignee

Tokyo Gas Co., Ltd. (Tokyo, JP); Osaka Bosui Construction Co., Ltd. (Osaka, JP)

Examiners

Vargot; Mathieu D.

Attorney, Agent or Firm

Knobbe, Martens, Olson & Bear, LLP

US Patent References

4883557   Method for lining p...
5354586   Tubular lining mat...

Referenced by:

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Citation

Cite This Patent

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Abstract
A method of lining a channel can be provided which includes the steps of: installing at a work site a roll having wound thereon a rigid or semirigid plastic pipe shaped initially in the form of an approximately round tube and deformed from the initial form to a flat tubular form, paying off the pipe as softened by heating from the roll installed at the work site toward an inlet of the channel to be lined, and folding the paid-off flat pipe in two to a U shape at a position between the roll and the channel inlet. The U-shaped pipe is hardened by forced cooling from outside immediately after the folding step while being restricted in shape, then inserted into the channel while being thus hardened and thereafter restored to the initial form by being inflated with heat and pressure applied from inside, whereby a lining of improved quality can be formed with an improved work efficiency.
 
Claims
What is claimed is:

1. A method of lining a channel including the steps of:

installing at a work sites a roll having wound thereon a rigid or semirigid plastic pipe shaped initially in the form of an elliptical tube and deformed and flattened along the major axis of the elliptical tube from the initial form to a flat tubular form,

paying off the pipe from the roll as the pipe is softened by heating installed at the work site toward an inlet of the channel to be lined, and

folding the paid-off flat pipe in two to a U shape at a position between the roll and the channel inlet,

the lining method being characterized in that the U-shaped pipe is hardened by forced cooling from outside immediately after the folding step while being restricted in shape, then inserted into the channel while being thus hardened and thereafter shaped into a round tube, which is substantially free of deformation, by being inflated with heat and pressure applied from inside.



Description
TECHNICAL FIELD

The present invention relates to a method of lining channels, and more particularly to a method of lining a channel with a rigid or semirigid plastic pipe as a lining material.

BACKGROUND ART

For example, JP-A No. 42220/1989 discloses a conventional method of lining channels. With this conventional method, a rigid or semirigid plastic pipe shaped initially in the form of a round tube is flattened, then folded in two and wound up in a folded U shape on a roll when produced in a plant. At a work site, the pipe is inserted into a channel while being paid off from the roll in a state softened by heating. The inserted pipe is inflated by applying heat and pressure thereto from inside for restoration to the round tubular form as shaped initially, forming a lining along the inner surface of the channel with the rigid or semirigid plastic pipe.

According to the lining method described, the pipe is diminished in effective outside diameter by being deformed to the folded U shape and can therefore be inserted into the channel if not fully satisfactorily, whereas since the pipe memorizes the initial shape, the U-shaped folded portion tends to become unfolded as indicated in broken lines in FIG. 6 to correspondingly increase the effective outside diameter when the pipe is so softened by heating as to be paid off from the roll, with the result that the pipe encounters increased resistance when inserted into the channel, hence a reduced work efficiency. Especially if made of polyethylene, the pipe remains somewhat elastic even when softened by heating, consequently exhibiting a marked tendency to restore its shape before deformation when released from the restraint of the deforming step.
 
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