Porcelain products and methods

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Inventors

Amdur, Benjamin H.
Riley, Edwin J.
Sozio, Ralph B.

Application #

731925

Filed

May-8-1985

Published

Feb-24-1987

Current US Class

106/35
433/199.1
433/201.1
433/202.1
433/212.1
433/222.1

International Classes

A61C 013/00

Field of Search

106/35 433/199 433/201 433/212 433/222 433/228 501/141

Assignee

Forsyth Dental Infirmary for Children (Boston, MA)

Examiners

Hayes; Lorenzo B.

Attorney, Agent or Firm

Crowley; Richard P.

Referenced by:

View Backward References

Citation

Cite This Patent

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Abstract
A heat sinterable porcelain powder mix and a method of preparing a sintered porcelain product of desired color, particularly for use in the fabrication of dental appliances, which mix comprises an admixture of a porcelain powder with an organic liquid binder, which binder has an index of refraction the same or substantially the same as the index of refraction of the porcelain powder, thereby permitting visualization of the true post-sintered color of the porcelain powder mix during application and prior to heat sintering.
 
Claims
What is claimed is:

1. A premixed gel-like porcelain powder mix composition for use in the preparation of sintered porcelain products, which mix composition comprises:

(a) a porcelain powder; and

(b) an organic liquid binder admixed with the porcelain powder, the organic liquid binder having an index of refraction about the same as the index of refraction of the porcelain powder, to permit visualization of the true post-sintered color of the porcelain powder prior to heat sintering of the mix composition, the organic liquid binder consisting essentially of a material selected from the group consisting of:

(i) aryl-substituted alkanol,

(ii) alicyclic alcohol,



Description
BACKGROUND OF THE INVENTION

Ceramic powders have been utilized in dentistry for artificial teeth since the eighteenth century (Alexis Duchateau and Dubois de Chemat) and for fixed restorations (crowns) since the late ninteenth century, (Dr. Charles H. Land). Porcelain powder for use by dentists and dental technicians for the building-up and shaping of dental appliances such as crowns, bridges, and artificial teeth are well known (see for example U.S. Pat. No. 3,400,097). Recent advances in technology have led to widespread use of porcelains fused to various metals and other substructures such as crystalline ceramics. The various techniques involved in the use of porcelains for dental restorations all make use of a liquid binder to hold porcelain particles together to allow the powder to be built and shaped to the desired tooth form. After condensing and shaping the liquid binder is removed from the mass usually by heat and the porcelain mass sintered.

The most common liquid binder used in dentistry is distilled water. Some manufacturers have tried additions of glycerine, propylene glycol or alcohol. Most additives are used to slow the drying process thus increasing the working time of the mix. Daskalon et al (U.S. Pat. No. 3,880,662, issued Apr. 29, 1975 hereby incorporated by reference) addressed this problem by substitution of part or all of the distilled water with water miscible polyhydric alcohols and ethers of alcohols. The usual procedure of shaping dental porcelain, however, remained to mix the dry powder with distilled water to a thick and creamy consistency and then apply it to the substructure (usually metal) with either a brush or spatula. The water is then withdrawn by wicking which causes the powder particles to pack more closely. This condensation of particles allows the mass to be shaped by carving. Keeping the mass moist during buildup is critical, since the powder can dry out rapidly and further placement of porcelain on a dry surface does not allow the understructure to be condensed properly. Restorations baked in such a way are more subject to air entrapment and can appear blotchy and opaque.
 
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