Method of producing abrasive fibers

4627950
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Inventors

Matsui, Masao
Naito, Hiroshi
Osagawa, Takao

Application #

726526

Filed

Apr-24-1985

Published

Dec-9-1986

Current US Class

264/103
264/139
264/172.15
264/210.6
264/210.8
264/232
264/233
264/340
264/341

International Classes

D02G 001/20

Field of Search

264/103 264/171 264/210.6 264/210.8 264/232 264/340 264/341 264/139 264/233 264/80

Assignee

Kanebo, Ltd. (Tokyo, JP); Kanebo Synthetic Fibers, Ltd. (Osaka, JP)

Examiners

Czaja; Donald

Attorney, Agent or Firm

Flynn, Thiel, Boutell & Tanis

Referenced by:

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Citation

Cite This Patent

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Abstract
A method of producing abrasive fibers is disclosed, which comprises providing a conjugate fiber comprising at least one abrasive layer containing abrasive particles and at least one coating layer substantially covering the abrasive layer, and removing at least a part of the coating layer from the conjugate fiber with a solvent or a decomposer to expose at least a part of the abrasive layer from the coating layer.
 
Claims
What is claimed is:

1. A method of producing abrasive fibers, which comprises providing a conjugate fiber comprising at least one abrasive layer composed of a polymer containing at least 20% by weight of abrasive particles and at least one coating layer substantially covering the abrasive layer, said coating layer being composed of a polymer containing substantially no abrasive particles, and removing at least a part of the coating layer from the conjugate fiber with a solvent or a decomposer to expose at least a part of the abrasive layer from the coating layer.

2. The method according to claim 1, wherein the conjugate fiber has a sheath-core structure having the abrasive layer as a core.



Description
BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to a method of producing abrasive fibers.

2. Description of the Prior Art

The term "abrasive fiber" used herein means fibers used for rubbing a surface of metal, glass, ceramics, gem, woods, plastics, resin or the like to conduct polishing, cutting, deformation (working), removal of rust and stain, surface finishing and so on, which includes continuous filaments, staple fibers, spun yarns, twisted yarns, cords, knitted goods, woven fabrics, piled cloths, nonwoven fabrics, and fiber structures such as paper and the like.

The abrasive fiber can directly be produced by including abrasive particles into a fiber-forming polymer. In order to produce fibers having excellent abrasion properties, it is required to contain a large amount of particles having a large abrading ability. In this case, however, the guide members, rollers, travelling members, needles and other portions are worn and injured by contacting with the fiber at the fiber production steps such as spinning, drawing, twisting, knitting, weaving and the like, so that the production of the abrasive fibers is very difficult.
 
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