MISCELLANEOUS

A process for truing bonded, diamond and boron nitride grinding wheels utilizing a special tool made of molybdenum, or closely related metals including tantalum and columbium as the truing or dressing tool. Such a special tool is held in frictional contact with the peripheral work surface of the diamond...     

An improved abrasive grinding wheel such as a cutoff or snagging wheel, including a reinforcing fabric of aramid fibers.

Abrasive grits are prepared from molten oxide melt by pouring molten abrasive composition between plurality of spaced plates, made of heat resistant material such as graphite or metal to protect surface of molten abrasive from atmosphere and achieve rapid cooling. Abrasive is then comminuted by known...     

Iron is removed from grits, e.g. crushed corundum by contacting the grits with aqueous hydrochloric acid for dissolving of the iron and provision of a suspension of the grits in the acedic aqueous medium; water is added to the suspension and it is then centrifuged; water is added to the grit-rich fraction...     

The fibrillated surface layer of an unsintered extruded mass of a polytetrafluoroethylene is broken by mechanical or electrical force to facilitate evaporation of the lubricant whereby a molded article which is free from defects such as cracks and blisters is obtained upon sintering.

A tool for releasably supporting a length of abrasive strip material in a generally cylindrical coil with its abrasive surface out and for transferring torque from a drive chuck to rotate the coiled strip about its axis so that the outer surface of the strip may be used to abrade a workpiece. The tool...     

A material consisting of grains varying in size from 0.1 to a few microns intergrown so as to form regular aggregates. The geometric shape of the material is preset by a pattern made from a carbon-bearing non-diamond material and corresponds to the shape of the required finished article. The material...     

An etched metal abrasive formed from a laminated sheet of steel having a top layer of high carbon steel and a base layer of low carbon steel.

A lap cutting abrasive for use with lap cutting blades, comprising one part y weight of a low viscosity carrier liquid, and one to three parts by weight of cutting particles having an average size of from 10 to 50 .mu.m suspended in the carrier liquid. The carrier liquid has a viscosity of from 1 to...     

Compacts are provided in which one or more single crystal diamonds, having a largest dimension of at least one millimeter, are embedded in the polycrystalline matrix which may be made of diamond; cubic boron nitride (CNB); and silicon and silicon carbide bonded diamond, CBN, or mixtures of diamond and...     

The invention relates to the polishing of silver-plated, in particular electro-plated silver. The feature of the invention is the provision of a formulation which in the dry, solid state has a high storage life and is free of any toxic components and therefore usable in the home in hotels and in like...     

An abrasive pack for use with an elongated hub having a plurality of spaced slots each extending along the length of the drum and with a plurality of the abrasive packs each extending outwardly from the drum and each positioned adjacent an individual one of the slots, each pack including a plurality...     

Novel molybdenum oxycarbonitride compositions are described together with a general method of synthesis. The compositions can be obtained by the relatively low temperature thermal decomposition of an amine molybdate and can be amorphous, poorly crystalline, or substantially crystalline, and can unexpectedly...     

A flap-type rotary abrasive device comprising a plurality of leaves of flexible material, arranged in an annular array having a central bore. End caps having annular passageways are provided to seal the central bore. A predetermined amount of a settable securing material having a liquid and a solid state,...     

Coated cutting tools and coated cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, intermediate adherent coating layer of a refractory...     

In a method of making a polishing element a photoresist film 2 is first deposited on a surface of metal stock 1. A photomask 3 is then used to selectively cover portions of the deposited photoresist film 2. Thereafter, portions of the photoresist film 2 which are not covered by the photomask 3 are removed...     

The invention provides an abrasive body suitable for mounting in a tool for abrading operations, the body including an abrasive compact comprising a mass of abrasive particles, present in an amount of at least 70 percent by volume of the compact, bonded into a hard conglomerate and support means covering...     

A machine for surface finishing wood veneer feeds the veneer to a grinding drum positioned over a rigid bed plate. A continuous loop feed belt carries the veneer to and away from the bed plate but passes thereunder to permit a rigid gap between the bed plate and the drum grinding surface. The drum is...     

There is provided a method of bonding an abrasive compact to a metal-containing support body, typically a body of cemented carbide, using solid state diffusion bonding techniques. The metal which is used for the diffusion bonding is nickel, copper, cobalt, iron or an alloy containing one or more of these...     

There is provided an abrasive body comprising a composite abrasive compact bonded to a metal containing substrate, typically made of cemented carbide, through a bonding layer comprising nickel, copper, cobalt, iron or an alloy containing one or more of these metals. The abrasive body has particular application...     

A composite material is described which includes a mixture of individual diamond crystals and pieces of precemented carbide. The mixture is heated and pressurized to create intercrystalline bonds between the diamond crystals and chemical bonds between the diamond crystals and the precemented carbide...     

Disclosed is an improved implement comprising a cemented carbide supported composite abrasive compact which is brazed to a cemented carbide substrate with a brazing filler metal having a liquidus substantially above 700.degree. C. The composite compact preferably is a composite polycrystalline diamond...     

Grinding stones, especially resinous and metallic grinding stones which have a controlled distribution of abrasive grains are made by a novel method, in which electrically conductive layers of such pattern which controls sites to be bonded with the grains are formed on the selected surface of a binder...     

In a process for producing hard grinding elements, a synthetic resin having a dynamic viscosity of less than 10 mPa.s is used as the binder. By adding this binder, the mixture of abrasive grains, binders, and fillers is highly thixotropic and can easily be liquefied by vibration and can be filled into...     

An abrasive product and process is disclosed, for grinding titanium metal and its alloy. The product used to grind the titanium consists of a grinding wheel wherein the abrasive grains are aggregates of silicon carbide particles bonded together with a refractory bond such as silicon oxynitride or a silicate...     

A composition for a hard-water build-up remover that comprises an abrasive, an acid, a surfactant, a suspending material and water; and a method for producing said composition that comprises pouring hot water into a mixing tank and slowly adding the suspending material; allowing the water and suspending...     

The invention is a composite polycrystalline diamond compact comprising at least one layer of diamond crystals and precemented carbide pieces which have been pressed under sufficient heat and pressure to create composite polycrystalline material wherein polycrystalline diamond and the precemented carbide...     

An improved method and formulation is shown for preparing polishing media for superfinishing pure metal surfaces. A combination of hydrophobic and hydrophilic silicone surfactants is used to control the porosity and water absorption during use whereby durability is obtained and the catalyst concentration...     

A method for making grinding wheels having an annular grinding section mounted on a central hub in which a slurry of abrasive particles and ceramic bond is coated on a pre-formed core, shaped, and fired. Method has particular advantage in formation of wide wheels and contoured wheels. Premium abrasive...     

A cleaning composition which comprises a stable suspension of abrasive particles and viable microorganisms in a water solution containing a detergent.

The ratio of stock removal to tool wear (G ratio) of an abrasive tool having a copper-tin bond alloy with diamond abrasive grit dispersed therein is more than doubled when honing cast iron by including titanium carbide particulate in the bond alloy in an amount of about 0.5 weight percent to less than...     

An abrasive frit is disclosed comprising particles of a silicon nitride based material. The particles have essentially sharp edges and a particle size within the range of from about 0.5 to about 150 microns. An abrasive frit is disclosed as described above except that the edges of the particles are essentially...     

A grinding tool has diamond superabrasive grains as the abrasive and a bond to retain the abrasive grains. The bond is made of organic polymer or metal and contains as a filler both a solid film-forming lubricant and finely divided diamond superabrasive grains having a grain size smaller than one-third...     

A method is provided for making improved molded abrasive tools by applying centifugal force and/or vibratory action to the abrasive particles during the molding operation. The abrasive is thereby forced and/or sifted preferentially into a closely packed surface layer with close conformity to the mold...     

A method for reducing the particle size of an initial silicon carbide powder to a milled powder having an average particle size of below 1 micron but greater than an average of about 0.2 micron, without grinding media contamination. The method comprises milling the larger particles in a vibratory mill...     

An earth boring apparatus is disclosed having bearing members comprised of transition layer polycrystalline diamond. The transition layer polycrystalline diamond bearings include a polycrystalline diamond layer interfaced with a composite transition layer comprising a mixture of diamond crystals and...     

Particulate polymethyl methacrylate polymerized in the presence of alumina trihydrate filler provides a superior blasting media for cleaning surfaces, such as for stripping paint from sensitive substrates like aluminum aircraft skin.

A method of producing a magnetic disk by lapping a magnetic disk medium, comprising the steps of: preparing a lapping tape having an abrasive particle layer provided with abrasive particle clusters and chip pockets formed between adjacent two clusters, each of said clusters having abrasive particles...     

This invention is concerned with the production of a hard, tough, thermally conductive ceramic cutting tool insert consisting essentially of a zirconia alloy in a hard refractory ceramic insert. The ceramic cutting tool insert exhibits performance conducive to use in turning operations and/or milling...     

Disclosed is an improved implement comprising a cemented carbide supported composite abrasive compact which is brazed to a cemented carbide substrate with a brazing filler metal having a liquidus substantially above 700.degree. C. The composite compact preferably is a composite polycrystalline diamond...     

A method for grinding silicon carbide to a submicron powder which comprises grinding a silicon carbide feed material having an average particle size of between 1 and 200 microns in a liquid slurry in a contamination free high energy autogenous attrition mill in the presence of silicon carbide media for...     

Diamond or CBN polycrystalline abrasive grit useful in tools for grinding or cutting is made by size reducing and leaching non-diamond or non-CBN material from a compact greater than 1,000 microns in diameter to provide polycrystalline abrasive grit having a size of from about 1 to about 1,000 microns...     

A monolayer diamond tool is made by coating diamond abrasive particles with a carbide-forming metal and then brazing the coated diamond to a tool substrate.

An abrasive tool having a working portion which includes an abrasive insert which is exposed to high temperatures during manufacture or use of the tool. Examples of such tools are dressing or turning tools and surface set or impregnated drill bits. The tools are characterized by the abrasive insert comprising...     

A composite diamond abrasive compact is produced from fine diamond particles in the conventional manner except that a thin layer of fine carbide particles is placed between the diamond particles and the cemented carbide support. The provision of the thin layer of carbide particles reduces the incidence...     

A dressing tool for grinding wheels includes a base body and a diamond coat which is formed of diamond grains embedded in a metallic bond. The diamond grains are artificially roughened so that their surface area is significantly enlarged and are arranged in the metallic bond with such density that the...     

Abrasive compacts are described which comprise a support mass having abrasive masses bonded to each of the upper and lower surfaces of said support mass. Preferably, the abrasive masses are diamond or cubic boron nitride and the support mass is a sintered carbide. Bonding of the abrasive masses to the...     

A dressing roll having a peripheral surface comprising diamond grains that are bonded by electroplating in a metal ring, the inner surface of which is readily connected to a cylindrical surface of a roll core as a basic structure. The rigid connection between the metal ring containing the diamond grains...     

Diamond or CBN polycrystalline abrasive grit useful in tools for grinding or cutting is made by size reducing and leaching non-diamond or non-CBN material from a compact to provide polycrystalline abrasive grit having a selected and having a network of inter-connected, empty pores dispersed throughout.

Particles of urea formaldehyde furan resin are used as abrasive media in wet or dry blasting.

A method of producing a magnetic disk by lapping a magnetic disk medium, comprising the steps of: preparing a lapping tape having an abrasive particle layer provided with abrasive particle clusters and chip pockets formed between adjacent two clusters, each of said clusters having abrasive particles...     

An abrasive article for polishing glass and ceramic surfaces comprised of a combination of abrasive particles and inorganic glass polishing aid dispersed throughout a three-dimensional nonwoven fibrous web of organic material, and adhered therein by a resinous binder. The article is capable of refining...     

Solid material is ground in a grinding mill and caking of the ground particles is substantially eliminated by including particulate water absorbent polymeric material in the mill.

A composite abrasive compact is produced by placing strips of suitable abrasive material on a cemented carbide substrate. The strips each comprise abrasive particles, optionally with a particulate second phase, in an organic binder. The organic binder is first removed by volatilization. Then, the cemented...     

A metal polisher 1 is semi-cylindrical in shape to permit polishing a protruded or a recessed surface portion of a workpiece. A number of grooves 4 are formed circumferentially on a surface on which polishing teeth 3 are formed so as to temporarily store chipped dust arising from a polishing operation...     

A multilayer abrading tool is produced by first providing a tool substrate with a structured abrading surface. An abrasive grit coating is provided by mixing a temporary binder, an abrasive grit material and an infiltrant powder material. This coating is then applied to the structured surface. The tool...     

The grinding performance of organic bonded abrasive bodies whose abrasive portion is wholly or partially composed of aluminous abrasive grits is significantly improved by providing a magnesium oxide-rich or manganese oxide-rich coating on furfural-wetted grits just prior to addition of resin and filler...     

A bonded abrasive grit structure which may be attached to a tool surface and a method for making a grit structure and tool therefrom. The grit structure includes a plurality of peaks which have a grit particle at the apex and are substantially the same height such that the apexes collectively define...     

A method of preparing abrasive articles exhibiting improved homogeneity and breakdown properties is disclosed. The method comprises admixing abrasive grits and a bond phase comprising silica particles, alumina, a flux and water, to form a slurry, such that the silica particles are on the average smaller...     

A ceramic composition comprising a polycrystalline alumina matrix having titanium carbide whiskers distributed therein. The composition comprises 50 to 90 volume percent high purity alumina, 10 to 50 volume percent signal crystal titanium carbide whiskers, and up to 3 volume percent being the residue...     

A method for grinding an oxygen sensitive ceramic material to a powder which comprises grinding an oxygen sensitive ceramic feed material having an average particle size of between 1 and 200 microns in a contamination free high energy autogenous attrition mill in non-oxidizing fluid in the presence of...     

Particulates, e.g., powders, of the rare earth borides are well suited for the effective abrasion/polishing of a variety of characteristically hard substrate face surfaces, e.g., hard ceramic surfaces.

A tool component comprises an abrasive compact bonded to a support which itself is bonded through an alloy to an elongate cemented carbide pin. The alloy has a liquidus below 900.degree. C. and the following composition, by weight: PRETEXTREPLACED The shear strength of the bond achieved between the support...     

A tool insert comprising a composite diamond abrasive compact and a method of its production are provided. The composite abrasive compact is characterized by an intermediate layer between the diamond compact and the cemented carbide support. The intermediate layer consists essentially of discrete cubic...     

Useful ceramic bodies can be made by mixing zirconia powder with seeded alumina gel, drying, and firing at a high enough temperature to convert the alumina in the gel to microcrystalline alpha alumina. Abrasive grits made in this way, with a zirconia content between 15 and 30 weight percent and at least...     

A flexible abrasive article for cleaning, polishing or smoothing objects which is resistant to absorption of liquid and capable of conforming to the shape of the object. The article comprises a flexible resilient closed cell polyvinyl chloride foam substrate having upper and lower surfaces with a reinforcing...     

A method for form grinding gears is disclosed using diamond or cubic boron nitride as the abrasive including form grinding a female wheel with a master gear form grinding wheel to produce a desired gear tooth profile on the circumference of the female wheel. The female wheel is then made oversize by...     

An abrasive tool comprises a base and an abrasive powder bonded to the base in the form of a single-layer structure in which the particles do not substantially overlap or rest one upon another. For the bonding purpose the abrasive powder is either dispersed in a dilute solution of a binder resin and...     

An abrasive grain on the basis of silicon carbide with a binder-free coating of highly dispersed silicon, aluminum or titanium oxide for preferred use in resin-bonded or ceramic-bonded abrasive wheels.

A material removing tool wherein a wheel-shaped, rod-like, tubular or otherwise configurated carrier supports pulverulent and/or granular particles of abrasive material which are joined to each other and/or to the carrier by active solder, such as an alloy or an eutectic of copper, silver, titanium and/or...     

A method of producing a magnetic disk by lapping a magnetic disk medium, comprising the steps of: preparing a lapping tape having an abrasive particle layer provided with abrasive particle clusters and chip pockets formed between adjacent two clusters, each of said clusters having abrasive particles...     

The inventin provides a method of making an abrasive product which comprises a layer of bonded ultra-hard abrasive particles bonded to a substrate. This abrasive product is typically a composite abrasive compact. The method includes the steps of: (a) providing a slurry of the components, in particulate...     

Diamond grains utilized in cutting tools and usually held in a bond, specifically metallic bond are subjected to a pretreatment which enlarges their surface to at least twice their natural surface area. The pretreatment includes embedding the diamond grains in a metal powder, and exposing the embedded...     

The invention provides a method of making an abrasive product which comprises a layer of bonded ultra-hard abrasive particles bonded to a substrate. The abrasive product is typically a diamond or cubic boron nitride composite compact. The method includes the steps of: (a) providing a substrate which...     

Spherical graphite cast iron utilized to prepare a lapping tool is manufactured by casting a molten composition into a mold cavity, and by chilling one side of the resulting casting thereby causing unidirectional solidification, the one side being used as the operating surface of the lapping tool. The...     

The strength and water resistance of the binding of abrasive grain on the basis of corundum or silicon carbide into synthetic resin bonded abrasive agents is improved by a surface treatment with microdispersed hydrophobic silicon dioxide.

Cemented tungsten carbide rock bit inserts have diamond particles dispersed therein for enhanced hardness and wear resistance. The cobalt matrix is primarily the face centered cubic crystal structure for enhanced ductility and toughness. Such inserts are formed by introducing excess non-diamond carbon...     

A cutter comprises a base plate formed by joining two thin annular members with each other; a groove formed in the outer periphery of the base plate; an annular metal supporting plate, to be positioned in the groove of the base plate, having a plurality of openings formed therethrough; and a cutting...     

A grinding wheel for use in a grinding machine, wherein a plurality of grinding tips are bonded on the periphery of a wheel core having a disk-like shape using a bond which forms a bonding layer between the wheel core and the grinding tips. The grinding wheel is further provided with means for preventing...     

A method for polishing hydrophilic contact lenses which comprises applying a polish consisting of a substantially water free material that in solution acts as a surfactant and an optional abrasive material to the lens surface to be polished and applying a moving polishing tool to the lens.

Grinding wheels are constructed with an improved type of resin binder of a low molecular weight solid epoxy resin. The epoxy resin is in the form of a fine powder and may be mixed with other wheel components such as abrasive grain, wetting agent and fillers. A method in which the epoxy resin and curing...     

The invention relates to grinding tools, particularly to grinding wheels having an annular band of abrasive material at their periphery and provides an improved method of manufacture. A mixture of abrasive material, temporary binder and ceramic bond is heated to paste-like consistency and then coated...     

A method of producing an abrasive body which consists of an abrasive compact sandwiched between layers of cemented carbide. The method includes the steps of providing an unbonded structure comprising a layer of ultra-hard abrasive particles sandwiched between two carbide layers. Each carbide layer is...     

Multigrain abrasive particles and articles made therefrom are provided wherein the particles comprise fine granules of cubic boron nitride or diamond bound by a sintered matrix of one or more layers of active coating material that is chemically bonded to the underlying surface. These particles are obtained...     

Sintered microcrystalline ceramic material based on .alpha.-Al.sub.2 O.sub.3 with an addition of 0.01 to 2.0 weight percent of a cerium compound, consisting of a microcrystalline matrix and 0.1 to 30 volume percent whisker-like needles, whereby said cerium compound is mainly present in the needles. The...     

A coated abrasive article having carbon black aggregates incorporated into the construction thereof, in a concentration sufficient to reduce or eliminate the buildup of static electricity during its use.

Abrasive article using sintered sol-gel abrasive particles mixed with other particles having greater friability, and carried in a bond.

A polishing composition for metallic materials, which comprises water, an alumina polishing agent, and a polishing accelerator, wherein the polishing accelerator is at least one selected from the group consisting of chromium(III) nitrate, lanthanum nitrate, ammonium cerium(III) nitrate, and neodymium...     

A method of producing a magnetic disk by lapping a magnetic disk medium, comprising the steps of: preparing a lapping tape having an abrasive particle layer provided with abrasive particle clusters and chip pockets formed between adjacent two clusters, each of said clusters having abrasive particles...     

A marble, granite and stone gel-type polishing composition and method. The polishing composition includes a polishing constituent mixture and a gel-type carrier agent. The gel-type carrier agent at least temporarily maintains the polishing constituent mixture in suspension prior to and during application...     

An abrading tool (10) particularly well adapted for abrading rubberized components. The tool (10) comprises a hardened steel substrate (12) having a matrix bonding layer (14) thereover. A plurality of hard particles (18) are disposed at least partially within the matrix bonding layer (14). An outer coating...     

A rotary finishing tool and a method for making the same characterized by a rolled or coiled strap of plastic material with abrasive homogeneously embedded throughout. The coiled strap is secured to the bottom interior surface of a cup element by a thin layer of liquid quick setting or instant adhesive....     

A method of manufacture of a durable abrasive sheet which includes a perforated metal sheet of woven metal mesh or the like having abrasive grit brazedly attached, imbedded in a backing substrate. The method includes the steps of coating a perforated metal substrate with a mixture of an infiltrant and...     

A diamond tool, e.g., cutting tool, dresser, wire drawing die, etc., having excellent wear resistance, heat resistance and oxidation resistance and with an improved tool life is provided, which is mainly composed of a synthetic diamond single crystal containing boron or boron and nitrogen.

A method of cleaning and polishing a variety of porous and non-porous materials including porcelains, plastics, marble, glass, and finished wood. The polishing compound is comprised of an abrasive powder, an hydroflouric acid, and an organic solvent. The polishing compound is applied with a cloth and...     

A tool insert comprises a composite abrasive compact bonded to a polymer-based support. The composite abrasive compact consists of a compact layer bonded to a substrate and is bonded to the support through bonding surfaces. The composite abrasive compact provides a cutting edge for the tool insert.

A semiconductor wafer polishing slurry that does not contaminate a wafer processing area utilizes an aqueous organic base to suspend the slurry's fine abrasive particles. The organic base has large cations (13,16,19) that do not diffuse into semiconductor wafers. Therefore ionic contamination from the...     

A tool insert such as a nozzle is produced by providing a former depositing a diamond layer on at least a portion of a surface of the former, bonding a polymer-based support to a surface of the diamond layer and removing the former to expose a wear-resistant diamond surface. The top portion may be removed...     

A method and apparatus for forming sandpaper discs on a mass production basis. A roll of sandpaper and a roll of a velour fabric are mounted in a frame structure and are moved along separate feed paths to a pair of drive rollers where the webs are juxtaposed for subsequent movement through the apparatus...     

A method of producing a composite abrasive compact is provided. The method includes the steps of providing a cemented carbide substrate having two layers separated by a metallic layer. The metal of the metallic layer may be a ductile metal such as cobalt or nickel or a refractory, carbide-forming metal...