Method of fabricating semiconductor device

5780313
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Inventors

Yamazaki, Shunpei

Application #

220491

Filed

Mar-31-1994

Published

Jul-14-1998

Current US Class

118/719
257/E21.101
438/485
438/61
438/689
438/763
438/907

International Classes

H01L 021/02

Field of Search

437/105 437/107 437/101 437/235 437/241 437/238 437/243 118/723 427/569 427/582 427/583 427/585 29/25.01

Assignee

Semiconductor Energy Laboratory Co., Ltd. (Kanagawa-ken, JP)

Examiners

Nguyen; Nam

Attorney, Agent or Firm

Sixbey, Friedman, Leedom & Ferguson, PC, Ferguson, Jr.; Gerald J., Robinson; Eric J.

US Patent References

4141811   Plasma etching pr...
4171235   Process for fabricat...
4262631   Thin film depositio...
4363828   Method for depositi...
4398343   Method of making...
4401054   Plasma deposition...
4435445   Photo-assisted CVD
4438723   Multiple chamber...
4461783   Non-single-crystalli...
4481229   Method for growing...
4485125   Method for continu...
4492716   Method of making...
4505950   Method of manufac...
4515107   Apparatus for the...
4522663   Method for optimizi...
4532199   Method of forming...
4543267   Method of making...
4544423   Amorphous silicon...
4582720   Method and appar...
4592306   Apparatus for the d...
4615298   Method of making...
4624736   Laser/plasma che...
4636401   Apparatus for che...
4664769   Photoelectric enha...
4727293   Plasma generating...
4800174   Method for produci...
4808553   Semiconductor dev...
4808554   Semiconductor dev...
 

Referenced by:

View Backward References

Other References

Bunshah, Deposition Technologies for Films and Coatings, Noyes Publications, Park Ridge N.J., .COPYRGT.1982, p. 376. "Reactive Beam Ion Etching Using A Broad Beam ECR Ion Source", S. Matsuo and Y. Adachi, Japanese Journal of Applied Physica vol. 21 No. 1, Jan., 1982, pp. L4-L6. "High Conductive Wide Band Gap P-TYPE a-S:C:H Prepared by ECR CVD and Its Application To High Efficiency a-S: Basis Solar Cells", Y. Hattori et al. pp. 1-6, Presented at IEEE PVSC (New Orleans) May 4-8, 1987. Dylla, "Turbomolecular Pump Vacuum System for the Princeton Large Torus", J. Vac. ci. & Tech., vol. 15, No. 2, pp. 734-740, 1978. Outlaw, "Ultrahigh Vacuum Produced by a Combination of Turbomolecular and Titanium Sublimation Pumping", J. Vac. Sci. & Tech., vol. 3, No. 6, pp. 352-354, 1966. Maissel et al., Handbook of Thin Film Technology, McGraw-Hill Book Company, pp. 2-4 to 2-9. Weil et al., "Glow-Discharge a-SiiF Prepared from SiF.sub.2 Gas", Journal de Physique, Oct. 1981, pp. 643-646.

Citation

Cite This Patent

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Abstract
An improved semiconductor device manufacturing system and method is shown. In the system, undesirable sputtering effect can be averted by virtue of a combination of an ECR system and a CVD system. Prior to the deposition according to the above combination, a sub-layer can be pre-formed on a substrate in a reaction chamber and transported to another chamber in which deposition is made according to the combination without making contact with air, so that a junction thus formed has good characteristics.
 
Claims
What is claimed is:

1. A method of fabricating a electronic device including at least a first layer and a second layer comprising the steps of:

preparing a multi-chamber CVD apparatus having at least a first chamber and a second chamber, wherein said first and second chambers are isolated from each other by at least one gate valve;

a first CVD forming step for forming one of the first layer or the second layer in the first chamber on a substrate where said first CVD forming step includes inputting a first reactive gas to the first chamber where the first reactive gas forms said one of the first and second layers; and

a second CVD forming step for forming in the second chamber the other one of said first layer and said second layer to thereby form the first and second layers of the device where said second CVD forming step includes inputting a second reactive gas to the second chamber where the second reactive gas forms said other one of the first and second layers;



Description
BACKGROUND OF THE INVENTION

This invention relates to a semiconductor device manufacturing method and system, and more particularly, to a semiconductor manufacturing process with a multi-chamber system.

There has been known a plasma CVD system in which reactant gas is activated by glow discharge alone. The known process is considered advantageous compared with conventional thermal CVD systems in that a deposition process can be carried out at a relatively low temperature. Further, the deposited layer thus formed contains hydrogen or halogen as a recombination neutralizer, which can impart an improved p-n, n-i or p-i junction to the layer.

Such a glow discharge CVD system, however, has only a very low deposition speed which is required to be increased by a factor of 10 to 500 for commercial applicability.

On the other hand, a CVD system enhanced by ECR is also known in which a deposition process is carried out at a pressure lower than 1.times.10.sup.-2 torr, e.g., 1.times.10.sup.-2 to 1.times.10.sup.-5 torr. According to this method and system, a 5000 A to 10 microns thick layer can be deposited at a rate of 10 to 100 A/sec. However, when a plurality of layers are desired to be deposited, it requires a substantially longer time.
 
  A plasma CVD apparatus comprises an outer chamber having an exhaust hole, an inner chamber disposed in the outer chamber, a reactive gas inlet pipe communicating...  An external combustion oxidation apparatus includes a furnace core tube, a mixing chamber, a heater, a gas inlet tube, a temperature detector, and a temperature...