Sample processing method and apparatus

5200017
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Inventors

Kawasaki, Yoshinao
Kawahara, Hironobu
Sato, Yoshiaki
Fukuyama, Ryooji
Nojiri, Kazuo
Torii, Yoshimi

Application #

638378

Filed

Jan-7-1991

Published

Apr-6-1993

Current US Class

118/719
118/723R
156/345.31
204/298.31
204/298.35

International Classes

H01L 021/00

Field of Search

134/1 156/345 156/665 118/723 118/719 204/298.31 204/298.02

Assignee

Hitachi, Ltd. (Tokyo, JP)

Examiners

Hearn; Brian E.

Attorney, Agent or Firm

Antonelli, Terry, Stout & Kraus

US Patent References

4325984   Plasma passivation...
4370195   Removal of plasm...
4487678   Dry-etching appar...
4693777   Apparatus for prod...
4816638   Vacuum processin...
4871417   Method and appar...
4908095   Etching device, an...
4985113   Sample treating m...

Referenced by:

View Backward References

Other References

Western Electric Technical Digest No. 21, Jan. 1971, "Wafer Spray Etching, Washing and Drying Apparatus".

Citation

Cite This Patent

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Abstract
A method of processing a sample comprises etching the sample by means of an etching plasma, and then treating the sample by means of a second plasma to remove residual corrosive compounds formed by the etching plasma. Removal of the residual corrosive compounds and prevention of corrosion is much improved by contacting the surface of the sample after the second plasma treatment with at least one liquid in order to effect at least one of (a) removal of the residual corrosive compounds and (b) passivation of the surface, and drying the sample.
 
Claims
What we claim is:

1. Apparatus for processing a sample, comprising

(i) means for effecting plasma etching of the sample, including supply means adapted to supply a first plasma-forming gas for the plasma etching,

(ii) means for effecting plasma treatment of the sample after the plasma etching, including supply means for supplying a second plasma-forming gas of the plasma treatment, said second gas being different from said first gas,

(iii) means for contacting the surface of the sample exposed by the plasma etching and the plasma treatment with a liquid adapted to effect at least one of (a) removal of residual corrosive compounds formed in the plasma etching and (b) passivation of said surface, and



Description
BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to a method of processing a sample including an etching step, and to an apparatus for carrying out such a method, and more particularly to a processing method and apparatus which is suitable for processing a sample in the manufacture of a semiconductor device or other device including miniaturized components.

2. Description of the Prior Art

A sample such as a semiconductor device substrate is etched by a chemical solution or by plasma, for example. Sufficient care must be paid to corrosion protection of the sample after etching processing.

A corrosion-proofing technique after etching is disclosed, for example, in U.S. Pat. No. 4,487,678. This prior art technique subjects a resist film, after etching by plasma inside an etching chamber, to removal in a second plasma processing chamber connected to the etching chamber. The second plasma treatment removes chlorine compounds which are corrosive components remaining in the resist film or on the etched surface. It is also known to heat the sample after etching to at least 200.degree. C. in order to promote evaporation of chlorides that are residual corrosive components. Japanese Laid-Open Patent Publication No. JP-A-61-133388 discloses a method in which a sample after plasma etching is transferred to a heat-treating chamber in which hot air is blown on it to remove corrosive compounds. Thereafter the sample is washed with water and dried.