An improved bonding agent for a solid rocket propellant, having the general formula [X.sub.2 N(CH.sub.2 CH.sub.2 NX).sub.n CH.sub.2 CH.sub.2 NX.sub.2 ] (HO.sub.3 SC.sub.6 H.sub.4 CH.sub.3).sub.z wherein n is an integer having a value of 1 to 11, X is --H or --CH.sub.2 CH.sub.2 CN; wherein the amount of --CH.sub.2 CH.sub.2 CN, expressed as y, is in the approximate range of 0.15 (n+4) to 0.45 (n+4), the amount of HO.sub.3 SC.sub.6 H.sub.4 CH.sub.3, expressed as z, is in the approximate range of 0.01 (n+4) to 0.25 (n+4), and the ratio y:z is in the range of 1.5:1 to 3:1.
In U.S. Pat. No. 4,000.023, there are disclosed bonding agents which do not depend on hydroxyl groups and the ensuing urethane reaction to yield the envelope necessary for bonding. Also, being strong bases these bonding agents are chemisorbed as well as adsorbed to the surface of the oxidizing agent. These bonding agents have the general formula
X.sub.2 N(CH.sub.2 CH.sub.2 NX).sub.n CH.sub.2 CH.sub.2 NX.sub.2
wherein n is an integer having a value of 1 to 12, and X is hydrogen, cyanoethyl, dihydroxypropyl or mixtures thereof with the proviso that at least one X is hydrogen.
In particular, the said patent focused upon tetraethylene pentamine and its cyanoethyl and dihydroxypropyl derivatives.
We have now found that these cyanoethyl-modified bonding agents can be further modified to provide more improved bonding agents.
Accordingly, it is an object of the present invention to provide an improved group of bonding agents for solid rocket propellants having polyurethane binders.
It is another object of this invention to provide a method for making improved bonding agents.
Other objects and advantages of the invention will be apparent from the description which follows.
SUMMARY OF THE INVENTION
In accordance with the present invention, there is provided an improved bonding agent which may be defined as the adduct of acrylonitrile and a polyalkylene polyamine which is partially neutralized with p-toluene solfonic acid. This composition has the general formula
[X.sub.2 N(CH.sub.2 CH.sub.2 NX).sub.n CH.sub.2 CH.sub.2 NX.sub.2 ](HO.sub.3 SC.sub.6 H.sub.4 CH.sub.3).sub.z
wherein n is an integer having a value of 1 to 11, X is --H or --CH.sub.2 CH.sub.2 CN, wherein the amount of --CH.sub.2 CH.sub.2 CN, expressed as y is in the approximate range of 0.15 (n+4) to 0.45 (n+4), the amount of HO.sub.3 SC.sub.6 H.sub.4 CH.sub.3, expressed as z, is in the approximate range of 0.01 (n+4) to 0.25 (n+4), and the ratio y:z is in the range of 1.5:1 to 3:1.
Also provided in accordance with the present invention are a method for making this composition and a solid propellant composition comprising the improved bonding agent of this invention.
DETAILED DESCRIPTION OF THE INVENTION
The improved bonding agent of this invention is made by a two-step process which first comprises reacting a polyalkylene polyamine with acrylonitrile, and thereafter reacting the resulting adduct with p-toluene sulfonic acid.
In the aforesaid U.S. Pat. No. 4,000,023, there is disclosed the inefficiency of ethylene diamine as a propellant bonding agent and the increasing efficiency with increasing number of ethylene imine units in the molecule, thus establishing a first boundary for the value of n in the above formula. It is also disclosed that dodecaethylene tridecamine is so viscous that adequate dispersion in a propellant batch becomes a problem, thus establishing the second boundary for the value of n in the above formula.
The polyalkylene polyamine:acrylonitrile adduct is prepared by combining the two ingredients with stirring and with cooling. The reaction is exothermic, so cooling must be employed to avoid decomposition of the adduct. Examples of suitable polyalkylene polyamines include diethylene triamine, triethylene tetramine, tetraethylene pentamine, hexaethylene haptamine, octaethylene nonamine, decaethylene undecamine, dodecaethylene tridecamine and the like. A presently preferred polyalkylene polyamine is tetraethylene pentamine. In this case the value of n in the aforementioned formula is 3. Accordingly, the amount of acrylonitrile to be combined with the tetraethylene pentamine can range from 0.15 (3+4) to 0.45 (3+4), i.e., from 1.05 to 3.15 moles of acrylonitrile per mole of the polyamine. The addition of the acrylonitrile to the tetraethylene pentamine is carried out at a temperature of about 80.degree. C.
The polyalkylene polyamine:acrylonitrile adduct is then partially neutralized with p-toluene sulfonic acid. This reaction is also exothermic and must be carried out with stirring and with cooling so as to avoid decomposition of the resulting composition. This reaction is carried out under anhydrous conditions, and preferably using an essentially anhydrous solvent which is inert to the reactants. After the reaction is complete, the solvent is removed and the resulting composition is ready for use as a bonding agent in a solid rocket propellant composition.
In the case of the aforementioned tetraethylene pentamine:acrylonitrile adduct, the value of n is 3. Accordingly, the amount of p-toluenesulfonic acid to be combined with the adduct can range from 0.01 (3+4) to 0.25 (3+4), i.e., from 0.07 to 1.75 moles of p-toluenesulfonic acid per mole of the adduct.
The bonding agent of the present invention is useful in solid propellants having polymeric binders derived from polyether-diols, triols, and the like, and polybutadiene-diols, -triols, and the like, with isocyanates as curatives (polyurethanes). The propellants may contain fuels such as cyclotetramethyltetranitramine (HMX), cyclotrimethylenetrinitramine (RDX), trimethylolethane trinitrate (TMETN), aluminum, oxidizing agents, plasticizers, stabilizers, and the like.
In general, the bonding agent of this invention is used in propellant formulations in a bond improving amount, generally at concentrations of about 0.375 to about 2.25 percent (w/w) of the binder, while the amount of binder ranges from about 10 to about 25 percent (w/w) of the total composition. For ease in handling, the bonding agent of this invention may be diluted with a suitable diluent, one which is preferably inert to the various ingredients in a propellant composition and which will not later exude out of the cured propellant. One suitable diluent is tetraethylene glycol dimethylether. The bonding agent of this invention may be diluted up to about 50 percent (w/w) with this diluent.
The following examples illustrate the invention.
EXAMPLE I
Preparation of Bonding Agent
Cyanoethylated tetraethylene pentamine was prepared by adding acrylonitrile to tetraethylene pentamine in a mole ratio of 2:1, as described in our U.S. Pat. No. 4,000,023.
From a mixture of 184 pounds of toluene and 230 pounds (548.45 moles) of p-toluenesulfonic acid monohydrate, the water was removed by azeotropic distillation. To the remaining solution, 424 pounds (651 moles) of the tetraethylene pentamine:acrylonitrile adduct were added gradually, with stirring, to maintain the temperature of reaction at or below 90.degree. C. After the addition was complete, the toluene was distilled off at 60.degree. C. and 61.5 mm Hg, under sparging with nitrogen.
EXAMPLE II
A series of propellants was prepared. These propellants had the mechanical properties shown in the table, below. One of these propellants, designated in the table by an asterisk (*) was prepared according to the following recipe.
______________________________________
Ingredients Weight Percent
______________________________________
Aluminum 18,000
Cyclomethylenetetranitramine
48,000
Ammonium Perchlorate
16,000
Bis-2,2,2-(2,2,2-fluorodinitro-
ethyl)formal 10,000
Polyethylene glycol, mw .congruent. 4000
6,796
Trimethylolpropane 0,146
Invention Bonding Agent**
0,135
Hexamethylenediisocyanate
0,617
Diphenylamine 0,300
Ferric acetylacetonate
0,003
Acetylacetone 0,003
100,000
______________________________________
**diluted with 25% tetraethylene glycol dimethyl ether.
In the above propellant, the concentration of solids is 82%, the concentration of binder is 18% and the concentration of polymer is 8%.
TABLE
______________________________________
EFFECT OF BONDING AGENT CONCENTRATION
ON PROPERTIES OF HIGH POLYMER PROPELLANTS
Concentration of
Bonding Agent, Mechanical Properties.sup.(1)
% of binder
Polymer, % .sigma..sub.m, psi
.epsilon..sub.m, %
.epsilon..sub.r, %
E.sub.o, psi
______________________________________
0.000 5.6 46 14 27 400
1.500 5.6 109 40 41 376
0.900 7.2 82 18 22 580
1.350 7.2 115 24 26 627
1.575 7.2 118 26 28 582
1.800 7.2 119 27 30 576
2.025 7.2 131 31 33 587
2.250 7.2 137 33 35 601
0.375 8.0 76 20 30 507
0.750* 8.0 106 24 30 568
1.125 8.0 123 30 33 522
1.500 8.0 144 32 34 596
1.875 8.0 142 37 39 514
______________________________________
.sup.(1) .alpha..sub.m = Maximum tensile stress (psi)
.epsilon..sub.m = % elongation at maximum stress
.epsilon..sub.r = % elongation at rupture
E.sub.o = Young's modulus (psi).
As will be evident to those skilled in the art, modifications of the present invention can be made in view of the foregoing disclosure without departing from the spirit and scope of the invention.
