A novel formulation of liquid propellants comprising a mixture of high eny ingredients consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2-fluoro-2,2-dinitroethyl)formal and bis(2,2,2-trinitroethyl)formal together with conventional liquid fuels and propellants to create a synergistic formulation having new and unexpected physical and chemical properties.
What is claimed as new and desired to be secured by Letters Patent of the United States is:
1. A liquid fuel formulation comprising a mixture of from about 5 to 40% of a high energy ingredient selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2-fluoro-2,2-dinitroethyl)formal and bis(2,2,2-trinitroethyl)formal, and
from 60 to 95% of a mixture of propylene glycol dinitrate, 2-nitrodiphenylamine and di-n-butyl sebacate.
2. A liquid fuel formulation comprising a mixture of a high energy ingredient selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl) amine, bis(2-fluoro-2,2-dinitroethyl) formal and bis(2,2,2-trinitroethyl) formal mixed with diethyl oxalate and methyl ethyl ketone.
In the Otto Fuel and Otto Fuel II formulations that are presently used by the navy as torpedo propellants there are drawbacks, primarily because these fuels are extremely corrosive and present health hazards if leakage is allowed to occur. The fumes from Otto Fuel II are extremely toxic to personnel in the area.
Accordingly, it is one object of the invention to formulate liquid propellants, that can be easily formulated and manufactured in commercial quantities.
It is also a primary object to provide Otto Fuel II formulations that combine better performance characteristics with lower toxicity.
It is another object of the present invention to formulate novel mixtures and compositions of liquid propellants that have improved physical and chemical properties.
It is a further object of this invention to incorporate and utilize several high energy ingredients in a number of conventional liquid fuels and propellants, to improve the energetic characteristics of the liquid propellants.
It is another object of this invention to formulate liquid propellants that have superior thermodynamic properties and characteristics that give new and unexpected results.
It is a further object to formulate novel propellants and other similar materials including liquid propellants so as to yield improved safety characteristics.
It is still a further object of this invention to formulate novel mixtures of liquid propellants with better DTA curves, improved test data and oven times and better auto-ignition times when compared with conventional propellant materials.
It is a still further object of this invention to formulate torpedo propellants by increasing energetic properties while decreasing toxicity.
It is another object of this invention to prepare formulations that are less hazardous to personnel who are in close proximity to said Otto Fuel formulations.
It is a still further object of this invention to formulate liquid fuels and propellants that have greatly superior cavity drop test results.
It is another object of this invention to prepare and use formulations of liquid propellants that have greatly lessened sensitivity to shock.
It is another object of this invention to produce formulations of liquid propellants that have greatly increased impetus (foot, pounds per pound) while being combined with a lower flame temperature).
SUMMARY OF THE INVENTION
The invention comprises the product of formulation of a high energy ingredient mixed together with conventional liquid fuels and propellants. The formulated product yields new and unexpected results. The high energy ingredient is a compound usually selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2-fluoro-2,2-dinitroethyl)formal, and bis(2,2,2-trinitroethyl)formal. Equivalent compounds selected from Table 1 may be substituted for these components, although the results may not be the same as with each compound but will prove satisfactory.
In most cases the high energy ingredient is present in an amount varying between 5% and 75% of the total mixture.
In general, the use of a compound selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2-fluoro-2,2-dinitroethyl)formal, and bis(2,2,2-trinitroethyl)formal, when mixed with well-known liquid fuels and propellants, will yield a formulated product that will have physical and chemical properties that are superior to either the high energy ingredient or the conventional fuels and propellants.
PREFERRED EMBODIMENT
There are several preferred embodiments of the invention. The operative compounds are set forth and disclosed in Table I together with some energy factors.
In one preferred embodiment, Otto Fuel, a well known liquid propellant used by the U. S. Navy for torpedo propulsion can be formulated with one or more compounds selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2,-fluoro-2,2-dinitroethyl)formal and bis(2,2,2-trinitroethyl)formal.
TABLE I
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Illustrations of the High Energy Ingredient that may be
used in the Preferred Embodiment Formulations
H.sub.f.sup.o 298.15.degree. K.
Abbrev. Name K cal/mole
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FEFO Bis(2-fluoro-2,2-dinitroethyl)formal
-179.8
BFDNA Bis(2-fluoro-2,2-dinitroethyl)amine
-126.95
TEFO Bis(2,2,2-trinitroethyl)formal
-96.40
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The resulting product of the formulation has much higher impetus than Otto Fuel II alone while increasing burning rates and combustion properties. In each instance where the high energy ingredient is used in the range of from 5 to 75% by weight of the mixture, toxicity of Otto Fuel II is decreased significantly.
The experimental data illustrating the results of the combination of bis(2,2,-trinitroethyl)formal, hereinafter referred to as TEFO is set forth in Tables II, III, IV, V, VI, VII and VIII. In another preferred embodiment, diethyl oxalate is formulated with a compound selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2-fluoro-2,2-dinitroethyl)formal and bis(2,2,2-trinitroethyl)formal. This experimental data best illustrates the combination of mixing TEFO with diethyl oxalate and is set forth in Tables V, VI, and VII.
In another preferred embodiment a compound selected from the group consisting of bis(2-fluoro-2,2-dinitroethyl)amine, bis(2-fluoro-2,2-dinitroethyl)formal and bis(2,2,2-trinitroethyl)formal is mixed with acetone and methylethyl ketone. The experimental data illustrating the results of the combination of TEFO, acetone and methylethyl ketone is set forth in Table VIII.
High Energy Ingredients Formulated With Otto Fuel II
Otto Fuel II is a liquid fuel that is now used extensively by the U.S. Navy to propel torpedoes.
Surprisingly, it has been found that formulation of one or more of the high energy ingredients selected from Table I when mixed with Otto Fuel II will yield high energy propellants having new and unexpected properties.
Preparation and Testing of Otto Fuel II
Otto Fuel II is comprised of 2-nitrodiphenylamine prepared in accordance with MIL-N-3399; di-n-butyl sebacate; prepared to conform with DOD-B-82669; and propylene glycol dinitrate that is prepared to conform with the requirements of DOD-P-82671.
The chemical composition of Otto Fuel II is: A mixture of propylene glycol dinitrate, 2-nitrodiphenylamine, di-n-butyl sebacate.
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CHEMICAL COMPOSITION OF OTTO FUEL II
Minimum Maximum Test
Component (% by wt) (% by wt) method
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Propylene glycol dinitrate
75.8 76.2 4.5.2.1
2-Nitrodiphenylamine
1.4 1.6 4.5.2.2
Di-n-butyl sebacate
22.2 22.8 4.5.2.3
Sodium -- 0.8 4.5.2.5
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The detailed method of testing the propylene glycol dinitrate for content and quality is set forth in Metail in MIL-O-82652(OS), pages 4 and 5.
The detailed method of testing the #2nitrodiphenylamine for content and quality is set forth in detail in MIL-O-82652(OS), pages 5, 6 and 7.
The detailed method of testing the di-n-butyl sebacate content and quality is set forth in MIL-0-82672(OS), pages 7 and 8.
The detailed method of testing the sodium content and quality set forth in OD 43852 and on page 8 of MIL-O-82672(OS).
EXAMPLE 1
TEFO is prepared by first producing trinitroethanol. In a second step trinitroethanol is reacted with paraformaldehyde and the crude product is purified.
Typical Laboratory Preparation
1. Preparation of trinitroethanol (TNEOH):
The following ingredients were placed in a three-neck 250 ml flask equipped with a stirrer, thermometer, dropping funnel, and a bath for heating or cooling:
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Aqueous nitroform (33.27% nitroform) =
135.7 grams (0.30
moles)
Carbon tetrachloride =
63.4 grams
methylene chloride = 53.4 grams
paraformaldehyde = 10.4 grams (0.33
moles)
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Sulfuric acid (51.5 g of 37.5% acid) was slowly added from the dropping funnel into the stirring mixture while maintaining temperature of 35.degree. C. After a one hour reaction time, the mixture was separated into two layers, aqueous and organic, using a separatory funnel. Then the aqueous layer was extracted four times with methylene chloride (40.1 g portions) and discarded. The organic layer, containing most of the TNEO was combined with the extracts and the resulting mixture dried by azeotropic distillation. During this drying, the temperature of the solution was not allowed to exceed 50.degree. C. A small portion of the dried TNEOH solution was used to determine the reaction yield. Vacuum removal of the diluent from the sample (14.6 g) at room temperature left 3.7g of the TNEOH (a white solid with melting point range of 58.degree.-62.degree. C). The TNEOH was formed in a 90% yield.
2. Preparation of TEFO:
Paraformaldehyde (3.9 g) was dissolved in reagent grade concentrated sulfuric acid (110.4 g of 96.5% H.sub.2 SO.sub.4) and then slowly dripped into the well stirred TNEOH solution (44.9 g of TNEOH) prepared in the first step, above. The temperature was maintained at 20.degree. to 25.degree. C. and the stirring continued for one hour. After this time interval, the sulfuric acid layer and the organic layer were separated with the aid of a separatory funnel. The acid layer was extracted once with methylene chloride (66.5 g) and then discarded. Next the extract was combined with the organic layer. This combined solution was washed twice, four times, and three times with 50 ml each of, respectively, water, 3% aqueous sodium bicarbonate and water. After removal of the diluents by using a rotary evaporator and vacuum, an off-white solid remained. This solid, having a melting point range of 59.degree.-61.degree. C., was obtained in a 78% yield.
The crude product was purified by employing a precipitation technique. It was dissolved in ethanol (100 ml) and then precipitated by adding water (100 ml). Filtration and vacuum drying resulted in a 60% total yield of a white solid, which melted at 64.degree. C.
The TEFO produced was mixed with conventional Otto Fuel II at room temperature, in the proportions by weight shown in Table II.
The The results shown in this table indicate the melting points of the TEFO - Otto Fuel II formulations.
The results in Table III indicate the heats of explosion of four (4) different formulations of TEFO and Otto Fuel II.
In the second section of Table III cavity drop tests results are indicated for four (4) different formulations of Otto Fuel II and TEFO.
The results in Table IV indicate the quality of gas (Moles/100 grs), Impetus (ft-lb/lb) and ISp (lb sec/lb) for 16 different formulations of TEFO and Otto Fuel II.
EXAMPLE 2
TEFO as prepared in Example 1 is mixed with conventional diethyl oxalate at room temperature. The results shown in Table V illustrate eight (8) different formulations of diethyl oxalate and TEFO.
The gas generated (moles/100 grams); impetus (ft-lb/lb) and Isp (lb-sec/lb) disclosed in Table V clearly indicate new and unexpected results in chemical and physical properties flowing from the formulation of Otto Fuel II with TEFO.
EXAMPLE 3
TEFO is mixed with a number of conventional solvents including diethyl oxalate, methyethyl ketone and acetone. The results, based upon eight (8) different formulations is set forth in Table VI. The results in Table VII indicate the thermodynamic and test data on TEFO, diethyl oxalate, methyl ethyl ketone and acetone.
EXAMPLE 4
TEFO, acetone, methylethyl ketone were mixed and tested. The experimental data is set forth in Table VIII.
The examples are only intended to be illustrative, since obvious modifications and equivalents in the invention will be evident to those skilled in the chemical arts, and propose to be bound solely by the appended claims.
TABLE II
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Heats of Explosion, cavity drop Test,
Density, and Melting Point-Data
______________________________________
Density (grs/cc)
TEFO 1.70
BFDNA 1.72
______________________________________
Ingredients
TEFO Otto-2 Fuel
Melting Points (.degree.C.)
______________________________________
-- 100 -36.5
10 90 -39.5
15 85 -40.5
20 80 -42.0
25 75 -43.5
30 70 -45.0
35 65 -46.5
40 60 -47.0
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TABLE III
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Percent Heats of Explosion
Otto-2 Fuel
TEFO NOS 365 E.sub.c (cal/gram)
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100 -- -- -732.8
60 40 -- 942.6
50 50 -- -1083.5
40 60 -- -1204.7
-- -- 100 893.2
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Cavity Drop Test
Percent cm
Otto-II Fuel
TEFO NO SET** (2 kilogram weight used)
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100 -- -- 18
40 60 -- 10.4
50 50 -- 3.4
-- -- 100 6 to 7
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NO SET (TEGDN = 96, Dibutylsebacate = 3% Ethyl (entralite = 1%)
Density
BFDNA 1.72
TEFO 1.70
DITEFO 1.83
TABLE IV
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TEFO, Otto-2 Fuel Formulations
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Ingredient
TEFO -- 5 10 15 20 25 30 35 40
Otto-II Fuel
100 95 90 85 80 75 70 65 60
Const. Vol. T. (.degree.K.)
2194
2251
2314
2383
2463
2556
2671
2813
2979
Const. Press. T. (.degree.K.)*
1390
1434
1503
1615
1753
1901
2052
2234
2363
Gas (moles/100 g)
5.417
5.401
5.358
5.387
5.191
5.075
4.946
4.811
4.671
(ft-lb/lb) 330755
338408
345008
350703
355732
360995
367656
376618
38740
ISP (lb-sec/lb)
205.3
206.9
208.8
211.3
214.5
218.3
222.7
227.6
232.7
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TEFO 45 50 55 60 65 70 75
Otto-2 Fuel 55 50 45 40 35 30 25
Const. Vol. T. (.degree.K.)
3160 3347 3539 -- 3120
3229
3307
Const. Press. T. (.degree.K.)*
2522 2681 2838 2987
-- -- --
Gas (moles/100 g)
4.533
4.394
4.258 3.994
3.876
3.769
(ft-lb/lb) 3989599
409314
419327
ISP (lb-sec/lb)
237.7
242.5
247.0 251.2
255 258.4
261.1
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*Constant pressure at 1000 psi
TABLE V
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Diethyl Oxalate and TEFO Formulations
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Ingredient
Diethyl Oxalate
10 30 50 70 90
TEFO 90 70 50 30 10
Const. Vol. T. (.degree.K.)*
4394 2866 1994 1664 1314
Const. Pre. T. (.degree.K.)**
3326 2291 1283 1161 1010
Gas (moles/100 grs)
3.561 4.317 4.746 4.132
3.534
IMPETUS (ft-lb/lb)
446467
344124
268111
198720
126135
Isp (lb-sec/lb)
259.1 221.3 186.8 167.7
144.6
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metyl ethyl Ketare
10 20 30 35 40 50 70 90
TEFO 90 80 70 65 60 50 30 10
Const. Vol. T. (.degree.K.)*
4154
3032
2335
2166
2057
1867
1527
1145
Const. Pre. T. (.degree.K.)**
3249
2407
1527
1380
1334
1258
1119
930
Gas (moles/100 grs)
3.829
4.573
5.333
5.300
5.174
4.902
4.326
3.785
IMPETUS (ft-lb/lb)
445821
385580
339034
316927
296880
254507
176527
114973
Isp (lb-sec/.lb)
258.0
232.2
207.3
202.0
197.5
188.5
168.4
143.3
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*Chamber pressure at 50000 psi
**Chamber pressure at 1000 psi
TABLE VI
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Diethyl Oxalate and TEFO Formulations
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Ingredient
Diethyl Oxalate
32 33 34 35 36 37 38 39 40
TEFO 68 67 66 65 64 63 62 61 60
Const. Vol. T. (.degree.K.)
2697
2641
2574
2513
2457
2406
2360
2318
2278
Const. Press. T. (.degree.K.)
2151
2081
2012
1943
1875
1807
1740
1673
1608
Gas (moles/100 g)
4.408
4.454
4.499
4.545
4.591
4.636
4.682
4.726
4.770
IMPETUS (ft-lb.lb)
330923
326820
321659
316988
312814
309073
305665
299421
Isp (lb-sec/lb)
216.2
213.7
211.2
208.9
206.6
204.4
202.4
200.4
198.6
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TABLE VII
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Thermodynamic and Test Data on Fuels of This Invention
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TEFO (% wt) 67 64 70 65 65 65 70 65
Diethyl Oxalate (% wt)
33 36 -- -- 17.5
25 -- 20
Methyl Ethylketone (% wt)
-- -- 30 35 17.5
10 -- 15
Acetone (% wt) -- -- -- -- -- -- 30 --
Const. Vol. T. (.degree.K.)
2641
2457
2335
2166
-- 2353
2393
2304
Const. Press. T. (.degree.K.)
2081
1875
1527
1380
-- 1677
1661
1558
Gas (moles/100 g)
4.545
4.591
5.333
5.300
-- 4.850
5.150
4.980
Impetus (ft-lb.lb)
326820
312814
339034
316929
-- 318185
338127
319518
Isp (lb-sec/lb)
216.2
206.6
207.3
202.0
-- 204.1
208.6
202.7
H.O.E. (cal/g) -845
-803
-816
-- -- -- -848
-760
Cavity drop test (cm)
10.5
10.5
49 -- -- -- 50 49
(2 kg wt.)
Density (g/cc) (25.degree. C.)
1.308
1.368
1.247
-- -- -- 1.257
1.301
Exotherm T. (.degree. C.)
180 180 203 -- -- -- 209 203
TEFO ppt. (.degree.C.)
--* -- -30 -25 -45
--* --* --*
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TABLE VIII
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Acetone, Methylethyl ketone and TEFO Formulations
______________________________________
Ingredient
Acetone 10 30 50 70 90
TEFO 90 70 50 30 10
Const. Vol. T. (.degree.K.)*
4215 2393 1882 1543 1161
Const. Pre. T. (.degree.K.)**
3275 1661 1258 1122 936
Gas (moles/100 g)
3.768 5.150 4.886 4.306 3.762
Impetus (ft-lb/lb)
446399 338127 259341
180262
116279
Isp (lb-sec/lb)
258.1 208.6 188.1 168.2 143.1
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Diethyl Oxalate 30 25 20
TEFO 65 65 65
Const. Vol. T. (.degree.K.)
2424 2358 2304
Const. Press. T. (.degree.K.)
1807 1677 1558
Gas (moles/100 grs)
4.698 4.850 4.980
Impetus (ft-lb/lb)
316916 318185 319518
Isp (lb-sec/.lb) 206.2 204.1 202.7
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