Extrusion apparatus

4199310
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Inventors

Phipps, Arthur L.

Application #

922541

Filed

Jul-10-1978

Published

Apr-22-1980

Current US Class

138/106
138/108
138/175
248/49
248/74.3
264/101
264/178R
264/51
264/562
264/DIG78
285/235
285/236
285/237
285/374
285/53
425/71
425/817C
425/DIG60

International Classes

B29D 027/00; B29F 003/02

Field of Search

264/51 264/101 264/102 264/178 425/4 248/49 248/129 248/148 248/36 248/74 285/235 285/374 285/53 285/236 285/237 138/175 138/176 138/177 138/106 138/108 52/264 52/245 52/40

Assignee

Condec Corporation (Old Greenwich, CT)

Examiners

Anderson; Philip

Attorney, Agent or Firm

Maky, Renner, Otto & Boisselle

US Patent References

4044084   Method of removin...
4101117   Impact energy abs...
4107254   Method of lining pi...

Referenced by:

View Backward References

Citation

Cite This Patent

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Abstract
A foam extrusion apparatus and method employs an extruder on an upper level extruding foamable extrudate into the upper end of a large elongated barometric leg which extends at a relatively shallow angle into a pool of water at a lower level. A conveyor in the barometric leg extends through a large radius in the pool to guide the extrudate from the pool for further processing. The leg is in the form of an elongated pipeline fabricated from sections and supported on an inclined ramp. Some of the sections are securely anchored to the ramp to resist axial forces when the leg is evacuated. The sections may be reinforced concrete or fabricated reinforced steel of a variety of sectional shapes. Each section is sealed end-to-end so that a vacuum within the leg will draw water from the pool into the leg leaving a vacuum chamber at the upper end of the leg in which the extrudate expands. The leg may be provided with a number of windows for visual access and the two levels may be the floors of two horizontally and vertically separated plants. The lower end of the leg may be provided with a baffle where it enters the pool.
 
Claims
The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. An inclined barometric leg for an extrusion line comprising an inclined elongated pipe extending from a first higher elevation to a pool of water at a second lower elevation, said pipe including a linear series of sections interconnected and sealed to form a vacuum chamber.

2. A leg as set forth in claim 1 wherein said sections are concrete.

3. A leg as set forth in claim 2 wherein said sections are circular.

4. A leg as set forth in claim 2 wherein said interconnected sections are provided with bell and spigot interfitting ends.

5. A leg as set forth in claim 4 including a seal ring between the bell and spigot.



Description
This invention relates generally as indicated to a foam extrusion apparatus and method and more particularly to the construction and fabrication of a large barometric leg which when evacuated is essentially filled with water but which includes a vacuum chamber at its upper end into which the extrudate passes from the die for expansion.

BACKGROUND OF THE INVENTION

It is known that the formation of extruded foams in the form of billets or boards is enhanced by the employment of a vacuum chamber so that the expansion of the foam is accomplished under subatmospheric pressure. Examples of vacuum foam extrusion apparatus and methods may be seen in prior U.S. Pat. Nos. to Nelson et al 3,584,108, Maxon 3,169,272, Cogiano 3,822,331 and U.K. Pat. No. 1,233,088. In vacuum extrusion technology, a most difficult problem to solve is the curing and extraction of the material from the vacuum chamber, especially delicate or fragile material such as styrene foam in the form of large boards or billets. This problem has been solved by the employment of an inclined barometric leg as seen in applicant's prior U.S. Pat. Nos. 3,704,083 and 4,044,084.
 
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