The present invention is to provide a staple cartridge that can offset any discrepancies when mounting a staple cartridge, even if staples are slightly offset to check the occurrence of stapling defects. The staple cartridge 100 of the holding means 200 which is equivalent to the cartridge holder disposed as either a body separate to the stapler unit 300 or unitized thereto, actuates the staple feeds means 202. Even if the position of the staple pulled out from the staple cartridge is offset, this action corrects the offset to correctly set the staple at the driving position thereby enabling it to check stapling defects that occur because of mis-positioning of the staple set position.
An object of the present invention, in view of the aforementioned problem, is to provide a staple cartridge that can offset any discrepancies when mounting a staple cartridge, even if staples are slightly offset to check the occurrence of stapling defects.
SUMMARY OF THE INVENTION
The invention provides a stapler apparatus comprising a staple cartridge for storing sheets of staples linked into sheets, a holding means for mounting the staple cartridge and a staple feeding means for pulling out the staple sheet in the aforementioned staple cartridge and sequentially feeding staples to a staple driving position, equipped with an actuating means for actuating the aforementioned staple feeding means through the mounting action to the staple cartridge holding means to feed the aforementioned staples, when mounting the aforementioned staple cartridge to the aforementioned holding means.
According to this invention, the mounting action of the staple cartridge to the holding means, which corresponds to the cartridge holder that is either a body separate to the stapler apparatus or unitized thereto, actuates the staple feed means. Even if the position of the staple pulled out from the staple cartridge is offset, this action corrects the offset to correctly set the staple at the driving position thereby enabling it to check stapling defects that occur because of mis-positioning of the staple set position.
In one aspect of the invention, the actuating means is configured so that the sheet feeding means comprises a feed pawl and rocks around a rocking pivot point and comprises an abutting protrusion to abut and to rock the rocking arm disposed on the feeding means and the aforementioned rocking arm disposed on the staple cartridge.
According to the instant invention, a rocking arm is disposed on the staple feeding means that corresponds to a conventional feed pawl. An abutting protrusion is disposed to a staple cartridge to abut and rock a rocking arm without causing any new problems with regard to the specifications.
In another aspect of the invention, the actuating means comprises the relationship wherein x is the gap between the driving position and the leading edge of the staple, y is the amount of displacement of the rocking arm by the abutting protrusion, R2 is the length of the rocking arm from the rocking pivot and R1 is the length of the feed pawl from the rocking pivot, the relationships being expressed in the following manner.
R1 sin(
y/2
πR2*360°)>
x According to this invention, by disposing the rocking arm of the staple feeding means and the abutting protrusion on the staple cartridge so that they are in positions equivalent to that prescribed in the equation above, it is possible to securely draw staples to the driving means using the staple feeding means.
Below, an embodiment of the stapler apparatus according to the present invention will be described in accordance with the figures provided.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 A plan view comprising a sectional view of a stapler device mounted with the staple cartridge according to the embodiment of the instant invention.
FIG. 2 A plan view of the disassembled units of the stapler device mounted with the staple cartridge according to the embodiment of the instant invention.
FIG. 3 A expanded operational view to illustrate the series of operations to mount the staple cartridge to the cartridge holder according to the embodiment of the instant invention.
FIG. 4 A partial conceptual explanatory view to illustrate the series of operations to mount the staple cartridge to the cartridge holder according to the embodiment of the instant invention.
FIG. 5 A timing chart of the operations of the stapler apparatus according to the embodiment of the instant invention.
| | | | | 100 | Staple cartridge |
| | 101 | Staple sheet material |
| | 106 | Leading edge stopper |
| | 107 | Feed pawl advancing protrusion (Abutting protrusion) |
| | | <Actuating Means> |
| | 200 | Cartridge holder <Holding means> |
| | 202 | Staple feed means |
| | 202a | Feed pawl member |
| | 202a2 | Feed pawl |
| | 202a4 | Cartridge advancing arm (Rocking Arm) |
| | | <Actuating Means> |
| | 202b | Feed pawl spring |
| | 300 | Stapler unit |
| | 700 | Urging means (Interposing plate) |
| | |
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is an external perspective view showing a section of part of the entire stapler apparatus, mainly comprising the staple cartridge
100, the cartridge holder
200 and the stapler unit
300.
Firstly, to describe the apparatus according to the sequence of its assembly, the stapler unit
300 comprises the unit frame
310, the electric drive unit, not shown in the figures, the staple head unit
330, the actuating lever
340, the anvil unit
350, the clincher unit
360, the interlock lever
370, the anvil spring
380, the paper thickness absorbing springs
390, the clincher spring
400 and the manual drive plate
500.
The unit frame
310 is sheet metal pressed formed into a sectional U-shape comprising sides established left and right and bottom. Internally, it holds the electric drive unit, thereabove the holding guide
301, which is shown in FIG. 2 and the staple head unit
330 in the leading edge and properly supports other units outside of the sides.
Note that the electric drive unit, which is not shown in the figures, is composed of a direct-current motor that is the stapler drive source, the gear train that decelerates the rotation of the motor to a determined rotating speed and the transmission cams that are decelerated to the determined speed to rotate. Each transmission cam drives the staple head unit
330 and by driving the anvil unit
350 and the clincher unit
360 via the actuating lever
340 and the interlock lever interlock lever
370, it controls the series of operations of the stapler.
The staple head unit
330 comprises the sheet loading table
331, the driver
332, the former
333, the sheath
334 and the bending block
335.
The staple head unit
330 starts the upward direction displacement of the driver
332 pressed formed with a leaf spring material, with the driver drive cam pin which is disposed on the final stage of the electric drive unit.
Displacement of the driver
332 abuts the former abutting piece
332a on the driver
332 against the former
333. The driver
332 and former
333 follow a stepped surface, not shown in the figures, formed on the sheath
334 upward to a position where that abutment is released.
The former
333 bends into a U-shape the staples drawn to the staple bending position of the bending block
335 and holds U-shaped staples on the sides of the former
333 thereof to drivably guide them. Note that the position where the staple is bent by the former
333 corresponds to the staple driving position below.
In this state, the driver
332 released from abutting the former
333 by the protrusion, not shown in the drawings, formed on the sheath
334, is displaced further upward leaving the former
333 in that position.
By displacing upward, the staple driving unit
332b positioned at the leading edge of the driver
332 displaces the bending block
335 to the front from the range of movement of the driver
332 and retracts.
The staple driving unit
332b on the driver
332 displaced further upward separates from the adhesive staples that have been bent and that are adhering to a subsequent staple by adhesive tape. Formed and separated staples are driven into the binding means.
Next, the actuating lever
340 has an arm extending left and right along the side surfaces of the anvil unit
350. While nipped in the unit frame
310, it is supported by the interlocking pivot shaft
331 disposed on the anvil unit
350.
In addition, the paper thickness absorbing springs
390 are stretched between the anvil unit
350 and in a central location on the left and right arms of the actuating lever
340. These springs
390 constantly urge in the counterclockwise direction around the interlocking pivot shaft
331 to touch the stopper
351 formed on the anvil unit
350.
The notch
341 comprising an edge to abut with the anvil drive lever, which is not shown in the figures, driven to displacement by the electric drive unit, is formed on the leading edge of the arm positioned on the other edge of the left and right arms. The anvil drive lever swings clockwise around the interlocking pivot shaft interlocking pivot shaft
331, which is pressed and urged downward.
The anvil unit
350, the anvil rocking pivot
352 on one side thereof rockingly supported on the pivot shaft
312 on the unit frame
310, is constantly rotatingly urged in the clockwise direction by the anvil spring
380 around the pivot shaft
312.
The anvil head
353 on the other side follows the rocking of the actuating lever
340 and rocks counter-clockwise resisting the urging force of the anvil spring
380 to nip and support the binding means at a position that corresponds to the thickness thereof.
Note that after the anvil unit
350 nips and supports the binding means by the paper thickness absorbing springs
390, the actuating lever
340 continues acting alone resisting the resilient force of the paper thickness absorbing springs
390.
To the anvil head
353 that nips the binding means of the anvil unit
350, the clincher unit
360 that has the left and right paired clinchers
354 for bending the leading edges of staples that have penetrated the binding means driven from below the binding means, is disposed follow.
The clincher unit
360 comprises the clincher lever
361 and is supported by the pivot shaft
312 on the unit frame
310 which is also the pivot for the anvil rocking pivot
352 on the anvil unit
350. To the leading edge of the clincher unit
360 is mounted the clincher head
362 that rocks the clincher
354 mounted to the anvil head
353 on the anvil unit anvil unit
350 and bends staples that have been driven.
The clincher head
362 absorbs the difference in pressing stroke of the clincher
354 because it is press formed using a steel plate for a spring with a thickness of 1.5 mm while the clincher lever
361 is formed using a plated steel plate of a thickness of 2.0 mm.
The interlock lever
370 is slave to the rocking of the anvil unit
350 via the clincher spring
400 and rocks the clincher unit
360. The anvil unit
350 is disposed to continue rotating with the rocking of the clincher drive lever, which is not shown in the figures, while the binding means is nipped and stopped. After the anvil unit
350 stops at the nipping position that corresponds to the thickness of the binding means, it continues rotating to bend the staples.
The manual drive plate
500 resets stapling defects by manually operating the stapler when a staple is not properly driven by the binding means. A defective staple prevents the stapler apparatus from operating and thus causes a stapling problem, when driving staples. The manual drive plate is mated to the rotation shaft extending to the back side of the output shaft of the direct current motor of the electric drive unit, which is not shown, when manual operations are necessary.
FIG. 2 is an exploded perspective view showing the cartridge holder
200 and staple cartridge
100 that are mounted on the stapler unit
300 in FIG. 1, pulled out.
When pulling from the stapler unit
300, first the cartridge lock lever
600 which abuts the staple cartridge
100 and urgingly supports in the mounting direction is pressed downward to release the abutting, then the staple cartridge
100 is pulled from the cartridge holder
200.
Then, the cartridge holder
200 is removed from the stapler unit
300. Conversely, it is also possible to remove the staple cartridge
100 from the cartridge holder
200 after pulling out the cartridge holder
200 while the staple cartridge
100 is mounted to the cartridge holder
200.
Note that the reverse procedures are acceptable when mounting the staple cartridge
100 and cartridge holder
200 to the stapler unit
300.
The staple cartridge
100 is composed of a semi-transparent plastic case and comprises the storage unit
102 that stores the staple sheet material
101 into which sheets of a plurality of straight staples linked into a band are wrapped into a roll, and the pull-out guide
103 for pulling out the staple sheet material
101.
The pull-out guide
103 is mounted to the cartridge holder
200 and is equipped with the opening
104 the guide surface on the leading top side being widely cut away to abut the staple feed means
202 on the cartridge holder
200, the back-feed stopper pawl
105 to arrest so that the staple sheet material
101 pulled out from the storage unit
102 does not return back into the storage unit
102, and the leading edge stoppers
106 that restricts the leading edge of the staple sheet material
101 that has been pulled out and that positions the leading edge thereof at the binding position while mounted to the stapler unit
300.
Also, it comprises the feed pawl advancing protrusion
107 that protrudes into the guide surface on the top-side of the leading edge formed on the opening
104 on the pull-out guide
103 and advances the staple feed means
202 when mounting to the cartridge holder
200 to press the leading edge of staples in the staple sheet material
101 to the leading edge stoppers
106.
Furthermore, to both sides of the staple cartridge
100 are equipped the guide protrusion
108 guided when mounting to the cartridge holder
200 and the stopper pawl
109 stopped when mounting to the cartridge holder cartridge holder
200.
Though not shown in the figures, it is possible to open the bottom portion by bending the staple cartridge
100 from an appropriate position on the back-feed stopper pawl
105 and the leading edge stoppers
106 to the storage unit
102. By opening, the back-feed stopper pawl
105 is released from stopping the staple sheet material
101 thereby making it possible to discard all remaining staples when discarding.
The cartridge holder
200 is composed of the holder unit
201, the staple feed means
202, the magnet
203, the guide plate
204 comprising a non-magnetic body, the opening
205, the guide
206, the abutting hole
207 and the supplementary table
208.
The holder unit
201 is formed of a plastic material to cover the front half of the staple cartridge
100.
The staple feed means
202 is rockingly supported on the holder unit
201 and is constantly urged to the table pull-out direction by a leaf spring, which is not shown in the figures. It is interlocked to the nipping action of the binding means by the anvil unit
350 and is charged. It comprises a feed pawl for pressing the staple sheet surface of the staple sheet material
101 with the recovery action caused by the release of the charge to advance the staple sheet material
101.
The magnet
203 and the guide plate
204 faces the staple to be driven at the binding position when mounted to the stapler unit
300 and the magnetic attraction of the magnet pulls mis-driven staples to discharge them outside from the stapler unit
300.
The opening
205 is the opening for setting the leading edge of the stoppers
106 on the staple cartridge
100 and the leading edge staple to protrude and set at the binding position
The guide
206 is for guiding the guide protrusion
108 on the staple cartridge
100 and is composed of a cut-out groove and a bottom surface.
The abutting hole
207 abuts the stopper pawl
108 on the staple cartridge
100 and it is one of the supplementary stopping means on the staple cartridge
100 until the staple cartridge
100 is locked by the cartridge lock lever
600.
The supplementary table
208 acts as the loading table where the binding means is loaded along with the table
331 on the staple head unit
330, as shown in FIG. 1, when mounted to the stapler unit
300.
FIG. 3 and FIG. 4 illustrate the mechanism for advancing the staple sheet material
101. When mounting the staple cartridge
100 to the cartridge holder
200, even if the leading edge of the staple on the staple sheet material
101 stored in the staple cartridge
100 is not properly touching the leading edge stoppers
106 and is off by the dimension x, the action of the apparatus advances the dimension x that is off to securely touch the leading edge of the staple on the staple sheet material
101 to the leading edge stoppers
106.
So, the following positional relationship exists for the feed pawl advancement protrusion
107 on the staple cartridge
100 and the staple feed means
202 on the cartridge holder
200.
First, the staple feed means
202 is composed of the feed pawl member
202a and the feed pawl spring
202b comprising a leaf spring to constantly urge the feed pawl member
202a in the direction of the staple feed.
The feed pawl member
202a is rotatingly supported on the cartridge holder
200 by one side of the shaft
202a1. To the other side is mounted the feed pawl
202a2 abutting the staple sheet material
101 to advance staples.
The feed pawl member
202a is rocked and becomes charged in the counterclockwise direction by the abutting arm
302a3 that protrudes into the range of shaft movement on the feed pawl charge means
355 which is disposed on the anvil head
353 of the anvil unit
350 when mounted to the stapler unit
303 and comprises the cartridge advancing arm
202a4 that advances the staple sheet material
101 by rocking to recover in the clockwise direction by the feed pawl spring
202b with the passing of the feed pawl advancing protrusion
107.
As shown in FIG. 3, the dimension of the gap between the leading staple on staple sheet material
100 and the leading edge stoppers
106 on the staple cartridge
100 is x, the dimension for the rocking of the abutting part on the cartridge advancing arm
202a4 by the feed pawl advancing protrusion
107 on the staple cartridge
100 is y, the distance of the center of the shaft
202a1 to the staple abutting part on the feed pawl
202a2 is R
1 and the length of the center of the shaft
202a1 to the cartridge advancing arm
202a4 that abuts the feed pawl advancing protrusion
107 is R
2, the relationships of the dimensions thereof being set in advance to be:
R1 sin(
y/2
πR2*360°)>
x The width of the staple to use in this embodiment is 0.424 mm. R
1 is 17 mm, R
2 is 12 mm and y is 1.2 mm.
R1 sin(
y/2
πR2*360°)≅17 sin 5.7≅1.7 mm
It is possible to correct the difference (1.7-x) with the value of x at this point.
FIG. 4 shows the essential state to illustrate the operation of the staple advancing feed when mounting the staple cartridge
100 to the cartridge holder
200, as shown in FIG. 2 and FIG. 3.
FIG. 4(
a) shows the staple cartridge
100 being inserted into the guide
206 on the cartridge holder
200 shown in FIG. 2.
FIG. 4(
b) the feed pawl member
202a being rocked in the counterclockwise direction and thus charged by the feed pawl
202a2 resisting the force of the feed pawl spring
202b, shown in FIG. 3, to be displaced sliding over the top surface of the staple sheet material
101 by the downward pressing of the cartridge advancing arm
202a4 of the feed pawl member
202a on the feed pawl advancing protrusion
107 of the staple cartridge
100.
FIG. 4(
c) shows the leading staple on the staple sheet material
100 being pressed into the leading edge stoppers
106, the staple cartridge
100 being further pressed inward in the state shown in FIG. 3. When completely mounted to the cartridge holder
200, the cartridge advancing arm
202a4 on the feed pawl member
202a passes the feed pawl advancing protrusion
107 and is urged by the feed pawl spring
202b shown in FIG. 3 in the clockwise direction around the shaft
202a1.
FIG. 5 is a timing chart to illustrate the operation of each of the driver, former, anvil and clincher units' processes. The horizontal axis indicates the angle of rotation of the drive cam that drives each unit and the vertical axis shows the amount of displacement of the levers for each unit. The following generally describes the series of actions according to FIG. 1.
Initially, along with the setting to the stapling position of the binding means a staple execution instruction signal is output to the stapler apparatus from an outside source.
The instruction signal starts the rotation of the direct current motor in the electric drive unit, which is not shown in the drawings, first pushing the actuating lever
340 in the downward direction by the anvil drive cam, which is not shown in the drawings, resisting the anvil spring
380.
Following the displacement of the actuating lever
340, the anvil unit
350 moves downward to start the nipping of the binding means.
Note that, interlocked to the nipping of the anvil unit
350, the clincher unit
360 interlocked by the interlock lever
370 and the clincher spring
400 follows the anvil unit
350.
To describe the operation of the clincher unit
360, it starts moving from its home position A
0, and the rocking stops at a nipped position according to the thickness (the number of sheets) of the binding means set at the binding position, between the position A
1 where, for example, 100 pages of the binding means are nipped to the position A
2 where 0 pages of the binding means are nipped.
After nipping the binding means with the clincher unit
360, only the actuating lever
340 continues displacement resisting the paper thickness absorbing springs
390. The clincher unit
360 can be displaced to the position equivalent to the position A
3 by applying an over-stroke to the position A
2 to enable the secure nipping even if there are 0 pages of the binding means, in consideration of variations in parts and their assembly, to complete the nipping operation of the binding means using the clincher unit
360.
Before operating to the position A
3 to complete the nipping operation of the binding means using the clincher unit
360, the driver
332 is displaced upward by the driver drive cam, which is not shown in the drawings, the displacement pressing upward following the former
333.
The driver
332 begins moving from the position D
1 when the clincher unit
360 is beyond the position A
1, at position D
2, the former
333 presses the staple drawing to the driving position and starts forming the staple into a U-shape. In the continuing stroke, by pushing both leading edges of bent staples formed into that shape against the sides of the bending block
335 to guide it, both leading edges of the staple are secured front, back left and right by the non-magnetic materials of the guide plate
204 walls composed of the former
333, the bending block
335 and the cartridge holder
200.
Then, the leading edges that touch the staple formed by the driver
332 are pressed into the oblique surfaces of the bending block
335. With the bending block
335 retracted from the range of movement of the leading edge of the driver
332, the leading edge of the driver
332 touches the formed staple at the position D
3. The leading edges of the formed staple pressed by the driver
332 delayed from the position A
3 nipping the binding means of the anvil unit
350 reach the position D
4 that touches the sheet surface of the binding means and the driver
332 starts driving the formed staple into the binding means.
After the driver
332 starts driving the staple, at the same time that the abutting portion that was abutting the former
333 on the driver
332 is released from abutting, by the level protrusion on the sheath
334 at the slightly delayed position D
5, the former
333 is released from abutting with the driver
332 at the position D
6 just prior to the leading edge of the former
333 touching the surface of the sheets of the binding means and the former
333 stops and the former guides the bend staple driven by the driver
332.
Continuing, the formed staple is driven by the driver
332, and after the formed staple crown touches the surface of the sheets of the binding means at the position D
7, the driver
332 is further driven by the driver drive cam at the position D
8. However, because the driver
332 cannot press the formed staples in, the driver
332 comprising a leaf spring itself is elastically deformed for the amount of the over-stroke to absorb the difference of the mounting position to securely drive the formed staple.
Then, directly after the position D
8 where the formed staple is driven by the driver
332, the clincher unit
360 rocks downward by the clincher unit
602 from position C
1 immediately after the position D
8 by the clincher drive cam, which is not shown in the drawing, pressing the clincher
354 to complete the clinching operation at the position C
2 by bending the leading edges of the staples that have penetrated the binding means.
After the clinching operation is completed, first, the recover operation is started for the driver
332 at the position D
11. The former
333 part way is re-interlocked and returned to the position D
0 which is equivalent to the initial position passing through the positions of D
12 and D
13.
The anvil unit
350 recovery operation is started slightly delayed to the recovery operation of the driver
332 and is returned to the position A
7 which is equivalent to the initial position passing through the position A
6.
Finally, the anvil unit
360 recovery operation is started slightly delayed to the recovery operation of the driver
350 and is returned to the position C
4 which is equivalent to the initial position to complete the series of the staple operation.