Method of forming resistors

A method of forming a resistor is described which achieves improved resistor stability and voltage coefficient of resistance. A resistor is formed from a conducting material such as doped silicon or polysilicon. The resistor has a rectangular first, second, third, fourth, and fifth resistor elements. A layer of protective dielectric is formed over the first, second, and third resistor elements leaving the fourth and fifth resistor elements exposed. The conducting material in the exposed fourth and fifth resistor elements is then changed to a silicide to form low resistance contacts between the second and fourth resistor elements and between the second and fourth resistor elements. The second and third resistor elements are wider than the first resistor element and provide a low resistance contacts to the first resistor element. This provides a low voltage coefficient of resistance and thermal process stability for the resistor.

 

What is claimed is:

1. A method of forming a resistor, comprising:

providing a silicon substrate;

depositing a layer of conducting material on said substrate;

patterning said layer of conducting material to form a rectangular first resistor element having a width, a length, a first end, and a second end; a second resistor element having a first edge and a second edge wherein said first edge of said second resistor element contacts the entire width of said first end of said first resistor element; a third resistor element having a first edge and a second edge wherein said first edge of said third resistor element contacts the entire width of said second end of said first resistor element, wherein the first edge of second and third resistor elements are wider than the first and second ends of said first resistor element; a fourth resistor element having a contact edge wherein said contact edge of said fourth resistor element contacts the entire said second edge of said second resistor element; and a fifth resistor element having a contact edge wherein said contact edge of said fifth resistor element, wherein the contact edge of fourth and fifth resistor elements are wider than the second edge of said second and third resistor elements; contacts the entire said second edge of said third resistor element;

forming a protective dielectric over said first, second, and third resistor elements leaving said fourth and fifth resistor elements exposed, thereby protecting said first second, and third resistor elements during subsequent processing steps so that the conductivity of the first, second, and third resistor elements is not changed; and

forming a silicide of that part of said conducting material not covered by said protective dielectric.

2. The method of claim 1 wherein said conducting material is doped polysilicon.

3. The method of claim 1 wherein said conducting material is polysilicon doped with either N type or P type impurities.

4. The method of claim 1 wherein said silicide formed of that part of said conducting material not covered by said protective dielectric is titanium silicide.

5. The method of claim 1 wherein said silicide formed of that part of said conducting material not covered by said protective dielectric is cobalt silicide.

6. The method of claim 1 further comprising forming dummy resistor elements adjacent to said rectangular first resistor element wherein said dummy resistor elements do not contact said first, second, third, fourth, or fifth resistor elements.

7. The method of claim 1 wherein said protective dielectric is silicon oxide.

8. The method of claim 1 wherein said protective dielectric is silicon nitride.

9. A method of forming a resistor, comprising:

providing a silicon substrate;

forming a patterned layer of conducting material within said substrate to form a rectangular first resistor element having a width, a length, a first end, and a second end; a second resistor element having a first edge and a second edge wherein said first edge of said second resistor element contacts the entire width of said first end of said first resistor element; a third resistor element having a first edge and a second edge wherein said first edge of said third resistor element contacts the entire width of said second end of said first resistor element; wherein the first edge of second and third resistor elements are wider than the first and second ends of said first resistor element, a fourth resistor element having a contact edge wherein said contact edge of said fourth resistor element contacts the entire said second edge of said second resistor element; and a fifth resistor element having a contact edge wherein said contact edge of said fifth resistor element contacts the entire said second edge of said third resistor element, wherein the contact edge of fourth and fifth resistor elements are wider than the second edge of said second and third resistor elements;

depositing a protective dielectric over said first, second, and third resistor elements leaving said fourth and fifth resistor elements exposed, thereby protecting said first second, and third resistor elements during subsequent processing steps so that the conductivity of the first, second, and third resistor elements is not changed; and

forming a silicide of that part of said conducting material not covered by said protective dielectric.

10. The method of claim 9 wherein said conducting material is doped silicon.

11. The method of claim 9 wherein said conducting material is silicon doped with either N type or P type impurities.

12. The method of claim 9 wherein said silicide formed of that part of said conducting material not covered by said protective dielectric is titanium silicide.

13. The method of claim 9 wherein said silicide formed of that part of said conducting material not covered by said protective dielectric is cobalt silicide.

14. The method of claim 9 further comprising forming dummy resistor elements adjacent to said rectangular first resistor element wherein said dummy resistor elements do not contact said first, second, third, fourth, or fifth resistor elements.

15. The method of claim 9 wherein said protective dielectric is silicon oxide.

16. The method of claim 9 wherein said protective dielectric is silicon nitride.

BACKGROUND OF THE INVENTION

(1) Field of the Invention

This invention relates to a layout and method to improve linearity and reduce voltage coefficient of resistance for resistors used in mixed-mode analog/digital applications.

(2) Description of Related Art

U.S. Pat. No. 6,103,622 to Huang describes a silicide process for mixed-mode analog digital/devices.

U.S. Pat. No. 5,924,011 to Huang describes a method for fabricating mixed analog/digital devices using a silicide process.

U.S. Pat. No. 6,054,359 to Tsui et al. describes a method for fabricating high sheet resistance polysilicon resistors.

U.S. Pat. No. 5,885,862 to Jao et al. describes a poly-load resistor for a static random access memory, SRAM, cell.

A paper entitled" Characterization of Polysilicon Resistors in Sub-0.25 .mu.m CMOS USLI Applications" by Wen-Chau Liu, Member IEEE, Kong-Beng Thei, Hung-Ming Chuang, Kun-Wei Lin, Chin-Chuan Cheng, Yen-Shih Ho, Chi-Wen Su, Shyh-Chyi Wong, Chih-Hsien Lin, and Carlos H. Diaz, IEEE Electron Device Letters, Vol. 22, No. 7, pages 318-320, July 2001 describes characterization of polysilicon resistors.

SUMMARY OF THE INVENTION

High performance resistors are important devices in the design of mixed-mode analog/digital circuits. A number of parameters are of key importance for these resistors such as resistor linearity, insensitivity of resistance to thermal processing steps, and voltage coefficient of resistance (VCR).

It is a principal objective of at least one embodiment of this invention to provide a method of forming a resistor having good linearity, thermal process stability, and low voltage coefficient of resistance (VCR).

It is another principal objective of at least one embodiment of this invention to provide a resistor layout for a resistor having good linearity, thermal process stability, and low voltage coefficient of resistance (VCR).

These objectives are achieved by first forming a resistor from a first conducting material such as doped polysilicon. The resistor has a rectangular first resistor element having a width, a length, a first end, and a second end; a second resistor element having a first edge and a second edge wherein the first edge of the second resistor element contacts the entire width of the first end of the first resistor element; a third resistor element having a first edge and a second edge wherein the first edge of the third resistor element contacts the entire width of the second end of the first resistor element; a fourth resistor element having a contact edge wherein the contact edge of the fourth resistor element contacts the entire the second edge of the second resistor element; and a fifth resistor element having a contact edge wherein the contact edge of the fifth resistor element contacts the entire the second edge of the third resistor element. A layer of protective dielectric is then formed over the first, second, and third resistor elements leaving the fourth and fifth resistor elements exposed.

The first conducting material in the exposed fourth and fifth resistor elements is then changed to a second conducting material, which is a silicide, using a silicidation process. The second conducting material is a silicide such as titanium silicide. The second conducting material has a higher conductivity than the first conducting material. The higher conductivity second conducting material forms low resistance contacts between the second and fourth resistor elements and between the third and fifth resistor elements. The second and third resistor elements are wider than the first resistor element and provide a low resistance contacts to the first resistor element, which is the main resistor element. This provides low voltage coefficient of resistance and good resistor linearity.

The protective dielectric over the first, second, and third resistor elements prevents the resistor from silicidation during subsequent process steps.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a top view of one embodiment of the resistor of this invention before the protective dielectric layer has been formed.

FIG. 2 shows a cross section view of the resistor of FIG. 1 taken along line 2-2' of FIG. 1.

FIG. 3 shows a top view of the embodiment of the resistor of this invention shown in FIG. 1 after the protective dielectric layer has been formed.

FIG. 4 shows a cross section view of the resistor of FIG. 3 taken along line 4-4' of FIG. 3.

FIG. 5 shows a top view of another embodiment of the resistor of this invention before the protective dielectric layer has been formed.

FIG. 6 shows a top view of the embodiment of the resistor of this invention shown in FIG. 5 after the protective dielectric layer has been formed.

FIG. 7 shows a top view of another embodiment of the resistor of this invention before the protective dielectric layer has been formed.

FIG. 8 shows a cross section view of the resistor of FIG. 7 taken along line 8-8' of FIG. 7.

FIG. 9 shows a top view of the embodiment of the resistor of this invention shown in FIG. 8 after the protective dielectric layer has been formed.

FIG. 10 shows a cross section view of the resistor of FIG. 9 taken along line 10-10' of FIG. 9.

FIG. 11 shows a top view of another embodiment of the resistor of this invention after the protective dielectric layer has been formed.

FIG. 12 shows resistance as a function of voltage for a P.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention and a P.sup.+ doped polysilicon resistor, having the same doping level, without the protective dielectric layer.

FIG. 13 shows resistance as a function of voltage for an N.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention and an N.sup.+ doped polysilicon resistor, having the same doping level, without the protective dielectric layer.

FIG. 14 shows the voltage coefficient of resistance as a function of voltage for a P.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention and a P.sup.+ doped polysilicon resistor, having the same doping level, without the protective dielectric layer.

FIG. 15 shows the voltage coefficient of resistance as a function of voltage for an N.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention and an N.sup.+ doped polysilicon resistor, having the same doping level, without the protective dielectric layer.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Refer now to the drawings for a detailed description of the preferred embodiments of this invention. FIG. 1 shows a top view of a resistor having a first resistor element 120, a second resistor element 130, a third resistor element 170, a fourth resistor element 150, and a fifth resistor element 190. The resistor is formed on a substrate 100, such as a silicon substrate having devices formed therein. FIG. 2 shows a cross section of the resistor at this stage of fabrication taken along line 2-2' of FIG. 1. The boundaries between the first 120 and second 130 resistor elements, the first 120 and third 170 resistor elements, the second 130 and fourth 150 resistor elements, and the third 170 and fifth 190 resistor elements are shown by dashed lines in FIGS. 1 and 2. The resistor is formed of a patterned layer of conducting material. The conducting material can be doped polysilicon doped with either N type impurities or P type impurities. As shown in FIG. 1, the first resistor element 120 is a rectangle having a length 20, a width 22, a first end 21, and a second end 23. The polysilicon is deposited, patterned, and doped using techniques well known to those skilled in the art.

The resistance of the resistor is primarily determined by the resistance of the first resistor element 120, as will be described in greater detail later. The resistance of the first resistor element is determined by the doping of the polysilicon, which determines the conductivity of the polysilicon, the length 20 of the first resistor element 120, and width 22 of the first resistor element 120.

As shown in FIGS. 3 and 4, a layer of protective dielectric 140 is deposited and patterned to cover the first 120, second 130, and third 170 resistor elements. The fourth 150 and fifth 190 resistor elements are not covered by the protective dielectric 140. The protective dielectric can be an oxide, such as silicon oxide, or silicon nitride deposited and patterned using techniques well known to those skilled in the art.

Next a silicidation process, well known to those skilled in the art, is carried out which converts the conducting material in the fourth 150 and fifth 190 resistor elements to a silicide. In this example the conducting material of polysilicon in the fourth 150 and fifth 190 resistor elements is converted to a silicide such as titanium silicide, cobalt silicide, or the like. As those skilled in the art will readily recognize the silicidation process is usually part of the process for forming contacts in other regions of the substrate 100. The protective dielectric 140 protects the first 120, second 130, and third 170 resistor elements from the silicidation process so that the first conducting material remains unchanged and the conductivity of the conducting material forming the first 120, second 130, and third 170 resistor elements remains unchanged. The protective dielectric 140 also protects the conducting material forming the first 120, second 130, and third 170 resistor elements from subsequent process steps so that the conductivity of the conducting material in these regions is not changed. Contacts 24 to the resistor can be formed in the fourth 150 and fifth 190 resistor elements using methods well known to those skilled in the art.

The conductivity of the silicide in the fourth 150 and fifth 190 resistor elements is substantially greater than the conductivity of the conducting material in the first 120, second 130, and third 170 resistor elements. The resistance of the interface 18 between the second resistor element 130 and the interface 16 between the third 170 and fifth 190 resistor elements is low compared to the resistance of the first resistor element 120 because the conducting material forming the fourth 150 and fifth 190 resistor elements has been converted to a silicide. The second 130 and third 170 resistor elements are designed to be wide relative to the width 22 of the first 120 resistor element so their resistance will be small compared to the first 120 resistor element.

The resistance, R, of the resistor can be expressed as R=R.sub.1 +2R.sub.2 +2R.sub.3 +2R.sub.4 +R.sub.5. In this equation R.sub.1 is the resistance of the first 120 resistor element, R.sub.2 is the resistance of the contacts 24 to the fourth 150 and fifth 190 resistor elements, R.sub.3 is the resistance of the fourth 150 and fifth 190 resistor elements, R.sub.4 is the resistance of interfaces, 18 and 16, between the second 130 and fourth 150 resistor elements and between the third 170 and fifth 190 resistor elements, and R.sub.5 is the resistance of the second 130 and third 170 resistor elements. Of these resistances R.sub.2, R.sub.3, R.sub.4, and R.sub.5 are all quite small with respect to R.sub.1, and the resistance, R, of the resistor is very nearly equal to R.sub.1. This makes it possible to accurately adjust the resistance of the resistor by controlling the doping of the polysilicon, the length 20 of the first resistor element 120, and the width 22 of the first resistor element 120.

Another embodiment of the resistor layout of this invention is shown in FIGS. 5 and 6. As shown in FIGS. 5 and 6 dummy resistor elements 26 can be formed on either side of the first resistor element 120. The dummy resistor elements 26 can be used to compensate for proximity effects when the dimensions of the first resistor element 120 are very small. FIG. 5 shows the resistor before the protective dielectric layer 140 is formed. FIG. 6 shows the resistor after the protective dielectric layer 140 is formed.

FIGS. 7-11 show another embodiment of the resistor layout and method of this invention. FIG. 7 shows the top view of a resistor and FIG. 8 a cross section taken along line 8-8' of FIG. 7. As in the preceding embodiments, the resistor has a first resistor element 32, a second resistor, element 33, a third resistor element 37, a fourth resistor element 35, and a fifth resistor element 39. In this embodiment, as can be seen in FIG. 8, the resistor is formed within the substrate 30 and at the top surface of the substrate. In this embodiment the first 32, second 33, third 37, fourth 35, and fifth 39 resistor elements can be formed by a patterned deposition of impurities in a silicon substrate 30 using techniques well known to those skilled in the art. In this embodiment the first 32, second 33, third 37, fourth 35, and fifth 39 resistor elements can be formed by deposition of N or P type impurities in a silicon substrate 30.

As shown in FIGS. 9 and 10, a layer of protective dielectric 34 is deposited and patterned to cover the first 32, second 33, and third 37 resistor elements. The fourth 35 and fifth 39 resistor elements are not covered by the protective dielectric 34. The protective dielectric can be an oxide such as silicon oxide or silicon nitride deposited and patterned using techniques well known to those skilled in the art.

Next a silicidation process, well known to those skilled in the art, is carried out which converts the conducting material in the fourth 35 and fifth 39 resistor elements to a silicide. In this example with the conducting material of silicon the conducting material in the fourth 35 and fifth 39 resistor elements can be converted to a silicide such as titanium silicide, cobalt silicide, or the like. As those skilled in the art will readily recognize the silicidation process is usually part of the process for forming contacts in other regions of the substrate 30. The protective dielectric 34 protects the first 32, second 33, and third 37 resistor elements from the silicidation process so that the first conducting material remains unchanged and the conductivity of the conducting material forming the first 32, second 33, and third 37 resistor elements remains unchanged. The protective dielectric 34 also protects the conducting material forming the first 32, second 33, and third 37 resistor elements from subsequent process steps so that the conductivity of the conducting material in these regions is not changed. Contacts 44 to the resistor can be formed in the fourth 35 and fifth 39 resistor elements using methods well known to those skilled in the art.

The conductivity of the silicide in the fourth 35 and fifth 39 resistor elements is substantially greater than the conductivity of the conducting material in the first 32, second 33, and third 37 resistor elements. The resistance of the interface 38 between the second resistor element 33 and the interface 36 between the third 37 and fifth 39 resistor elements is low compared to the resistance of the first resistor element 32 because the conducting material forming the fourth 35 and fifth 39 resistor elements has been converted to a silicide. The second 33 and third 37 resistor elements are designed to be wide relative to the width 42 of the first 32 resistor element so their resistance will be small compared to the first 32 resistor element.

The resistance, R, of the resistor can be expressed as R=R.sub.1 +2R.sub.2 +2R.sub.3 +2R.sub.4 +R.sub.5. In this equation R.sub.1 is the resistance of the first 32 resistor element, R.sub.2 is the resistance of the contacts 44 to the fourth 35 and fifth 39 resistor elements, R.sub.3 is the resistance of the fourth 35 and fifth 39 resistor elements, R.sub.4 is the resistance of interfaces, 38 and 36, between the second 33 and fourth 35 resistor elements and between the third 37 and fifth 39 resistor elements, and R.sub.5 is the resistance of the second 33 and third 37 resistor elements. Of these resistances R.sub.2, R.sub.3, R.sub.4, and R.sub.5 are all quite small with respect to R.sub.1, and the resistance, R, of the resistor is very nearly equal to R.sub.1. This makes it possible to accurately adjust the resistance of the resistor by controlling the doping of the silicon, the length 40 of the first resistor element 32, and the width 42 of the first resistor element. In addition to providing the ability to accurately design the resistance of the resistor, the protective dielectric keeps the resistance stable throughout subsequent processing. The design and methods of this invention provides a resistor having a low voltage coefficient of resistance (VCR).

Another embodiment of the resistor layout of this invention is shown in FIG. 11. As shown in FIG. 11 dummy resistor elements 46 can be formed on either side of the first resistor element 32. The dummy resistor elements 46 can be used to compensate for proximity effects when the dimensions of the first resistor element 32 are very small. FIG. 6 shows the resistor with dummy resistor elements 46 after the protective dielectric layer 34 has been formed.

The improvement of resistor characteristics due to the protective dielectric layer of this invention is shown in FIGS. 12-15. FIG. 12 shows a first curve 70 and a second curve 72. The first curve 70 shows resistance as a function of voltage for a P.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention. The second curve 72 shows resistance as a function of voltage for a P.sup.+ doped polysilicon resistor having the same doping level but without the protective dielectric layer.

FIG. 13 shows a third curve 71 and a fourth curve fit 73. The third curve 71 shows resistance as a function of voltage for an N.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention. The fourth curve 73 shows resistance as a function of voltage for an N.sup.+ doped polysilicon resistor having the same doping level but without the protective dielectric layer.

FIG. 14 shows a fifth curve 74 and a sixth curve 76. The fifth curve 74 shows the voltage coefficient of resistance as a function of voltage for a P.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention. The sixth curve 76 shows the voltage coefficient of resistance as a function of voltage for a P.sup.+ doped polysilicon resistor having the same doping level but without the protective dielectric layer.

FIG. 15 shows a seventh curve 75 and a eighth curve 77. The seventh curve 75 shows the voltage coefficient of resistance as a function of voltage for an N.sup.+ doped polysilicon resistor having the protective dielectric layer of this invention. The eighth curve 77 shows the voltage coefficient of resistance as a function of voltage for an N.sup.+ doped polysilicon resistor having the same doping level but without the protective dielectric layer.

While the invention has been particularly shown and described with reference to the preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the invention.