Component terminal to substrate surface (i.e., nonpenetrating terminal)

A method and apparatus for positioning semiconductor flip chips onto one end of a transfer probe which automatically magnetically aligns the chips with an overlying lead frame structure for bonding thereto. The flip chips are placed into one end of an elongated groove in a positioning apparatus and conveyed...     

Leads are bonded to thin-film conductors on a substrate by the application of heat and pressure of a thermode. The thermode encloses a fusible material, adjacent its tip, which is heated and fused during the nonbonding portion of a bonding cycle. During the bonding portion of the bonding cycle, the fused...     

Bonding apparatus bonds inner leads on a film carrier to outer leads. Outer lead frame stock and the film carrier bearing the inner leads and dies are fed to the bonding site. A set of inner leads and the die thereto bonded is punched from the film carrier and moved to the bonding position in a manner...     

Sets of finger-like leads for attachment to semiconductive devices which have a plurality of metallic electrical contacts are etched in a copper foil mounted on a temporary carrier strip simultaneously with indexing holes. The indexing holes are then used to index or register the set of leads when it...     

Leads are bonded to a substrate by interposing between the substrate and the leads a conductor portion having substantially the same thickness as the thickness of the leads. In the preferred embodiment, the conductor portion is an end portion of the lead which is folded back on the lead and which is...     

An apparatus for bonding the flexible leads of a sprocketed lead frame tape to the terminals of an integrated circuit device is provided with a movable index station, movable bonding anvil means and a vertically moving bonding tool. The flexible leads on the lead frame tape are automatically positioned...     

A bonding head particularly suitable for ultrasonic bonding of larger dimensioned wires to electrically conductive metallic regions for the semiconductor field comprising a stepped impact surface for simultaneously effecting an ultrasonic bond between the wire and metallic conductive regions. The lowermost...     

Semiconductor devices are mounted on corresponding lead frames by being inserted into apertures of a masking member in a desired registration with the lead frame strip.

Disclosed herein is a chip bonding unit including a collet for holding a semiconductor chip, a table or bed for mounting the chips and a working table for holding a base plate to which the chip is to be attached, said collet being capable of relative movement with respect to the bed and the working table....     

A method of forming a connector assembly in association with a hybrid circuit by soldering a plurality of relatively rigid connectors thereto, the resulting assembly being capable of self-supporting the hybrid circuit without the use of ancillary mechanical supporting devices when plugged into a suitably...     

A quartz oscillator comprises a quartz blank having electrode films deposited on opposite parallel faces thereof. Holding wires which are parallel to the quartz blank extend along and spaced slightly from the opposite faces of the blank and are locally soldered to the quartz blank. The holding wires...     

Apparatus for soldering a plurality of conductors simultaneously to a printed circuit board or suitable connector card and having a controlled pressure-temperature cycle. The apparatus comprises a heater bar mounted on one end of a frame which is vertically pivotable about a support bracket. The support...     

A tool for micro-soldering the connecting tags of an integrated circuit chip to corresponding terminals on a substrate by Joule heating includes a high conductivity bit having a planar bottom face adapted to contact the tags and press them against the terminals while applying sufficient heat to the tags...     

An assembly system for assembling microcomponents of semi-conductor or other electronic devices includes on a unitary machine frame the tooling for precision excising tape mounted microcomponents, precision forming their electrical leads, placement of the components in correct registration with conductors...     

A semiconductor integrated circuit device of the beam lead type having a semiconductor interconnection substrate with apertures for integrated circuit chips therein and with metallization patterns having sharply pointed ends for penetrating oxide layers over the bonding pads of the chips and for making...     

A solder reflow assembly technique wherein a substrate with solder pattern is immersed in a hot bath; after reflow of the solder, elements having a solder pattern therein are individually positioned on the substrate solder pattern; and the elements are aligned on the substrate by the surface tension...     

A batch chip placement system for batch positioning semiconductor chips, or the like, upon a substrate containing an array of chip sites or footprints whose actual position on the substrate deviates from the theoretical or nominal position over successive substrates. The positioning is achieved by first...     

A solder delivery system has a continuous element of solder material disposed between two polymeric layers, one of which is provided with window means to control the flow of solder. The layers may be separate pieces, or may be parts of a folded sheet or a tube of polymeric material. In use, the conductors...     

One specially designed fixture allows two components such as a microprocessor and its associated ROM to be simultaneously mounted on opposite surfaces of the substrate, with all or nearly all internal connections made through the area of the substrate between the components. A second fixture allows for...     

A method for fluxlessly joining members having relatively low melting materials is provided. The members to be joined are exposed to ion beam radiation of sufficient intensity and a time sufficient to cause cleaning of the low melting materials after cooling. The members are then placed into juxtaposition...     

Disclosed is a method of bonding electronic components (14) to metallized substrates (21) by soldering. The solder is first deposited on an unmetallized substrate (10) in a pattern of discrete pads (11, 12, 13) corresponding to the leads (28, 29, 30) of the components to be bonded. The component leads...     

An improved method for mounting leadless electronic components on printed circuit boards so they can be soldered in place is disclosed. The method utilizes an acrylate adhesive composition which is rapidly cured in two stages by treatment with gaseous sulfur dioxide followed by heat.

An electronic device (10) is attached to a carrier tape (20) by a cluster (22) of leads (12) which are closely spaced relative to each other. The device (10) is detached from tape (20) along with the leads (12) and tape members (28) interconnecting such leads (12) for maintaining the spacings therebetween....     

A process for the manufacture of a printed circuit board is disclosed in which, during the process, conductive tracks 6 are tested for defects 8 relating to their conductivity and any detected defect 8 is repaired by securing a conductive bridge-piece 9 across the defect 8 by a reflow soldering operation....     

A printed circuit board substrate is mounted with electric circuit components to form an electric circuit thereon. The printed circuit board is provided with a land without a piercing hole for electrical connection with an electrode of a chip-shaped leadless element, and a land with an aperture for the...     

A solder delivery system has a continuous element of solder material adjacent to at least one polymeric layer, which is provided with window means to control the flow of solder. The layers, if there are more than one, may be separate pieces, or may be parts of a folded sheet or a tube of polymeric material....     

A hybrid or integrated circuit chip is provided with a heating means integral therewith. The heating means is made accessible for application of an external electrical energy source so as to permit removal of the circuit chip after previously being soldered to a support structure or permit soldering...     

Wave soldering apparatus particularly adapted for soldering printed circuit boards which have closely packed chip components adhesively mounted on one side of the boards is described. A novel nozzle assembly is dimensioned to be mounted to the solder supply conduit of a conventional wave soldering reservoir....     

A four-motion wire bonding apparatus, for effecting wire bonds between a semiconductor chip and a lead frame. In addition to employing X-, Y-, Z- and theta-motion drives for the bonding head, the apparatus provides a bulk wire-feed, which delivers bonding wire along the theta-rotation axis.

A method of manufacturing a solar battery by serially connecting a plurality of solar battery elements arranged spaced from each other. A pair of flexible films are used to sandwich the arrangement of the solar battery elements, and each of the flexible films has a plurality of conductive members formed...     

A toll for melting solder on the contacts of a surface mounted electronic component and on the corresponding contacts of a printed circuit substrate to which it is to be soldered or from which it is to be de-soldered. The tool includes a conduit for conducting hot gas to the contacts. A diverter located...     

Disclosed is a method for removing a hybrid or integrated circuit chip soldered to a support structure. An electrical energy source is applied to the hybrid circuit chip for raising the temperature of the circuit chip sufficiently so as to melt the solderable material which interconnects the chip to...     

A non-impact form of thermocompression gang bonding of metal lead fingers to integrated circuit chip pads is disclosed. The method produces a plurality of simultaneously bonded chips using conventional heating means and totally avoids mechanical and thermal shock. The result is highly reliable bonding...     

An apparatus for connecting wiring patterns on a wiring board and leads of a parts to be mounted on the wiring board, via the solder provided between the leads and the patterns. The parts-connecting apparatus enables, especially, circuit elements of a high degree of, to be connected automatically with...     

A printed circuit board which facilitates the removal and replacement of components. The circuit board (1) has unplated holes (8) extending therethrough for receiving connection pins (3) of components (2) mounted on one face of the circuit board (1). The pins (3) protrude from the opposite face of the...     

A wafer is adhered to a foil with an adhesive which is resistant, for a short time, to soldering temperature and the wafer is then divided into chips. After the soldering of the chip to a carrier strip, a pin or spindle beneath the chip penetrates the foil and removes the chip from the foil. The invention...     

A multilayer printed wiring board having an air gap between neighboring printed wiring boards of the multilayer printed wiring board by inserting plated spacers to both end faces of through-hole pads which are provided to each printed wiring board so that each through-hole pad opposes to another through-hole...     

A printed circuit board having an electrically insulative substrate, an electroconductive layer formed on the electrically insulative substrate, and a resist layer formed on the electroconductive layer which has a row of openings whose distances between adjacent ones increase from one end to the other...     

It is often required to solder an electrical connection to a component or a lead thereto via a contact pad. At present pads are commonly of materials that tend to oxidize during any subsequent heat processing of the device, and are then difficult to solder. It has now been discovered that certain alloys...     

A mask and solder form for mounting of multi-leaded integrated circuit carriers to printed wiring boards during a soldering process is disclosed. The form comprises a multi-layer composite frame-like structure. The top layer is a translucent sheet, and is provided with a solder and flux strip. The top...     

The present invention is directed to a method for soldering each of a plurality of members (40), arranged in one or more parallel rows, to a separate one of a plurality of metallized pads (42) on a substrate (10), each pad being contiguous with a corresponding member. The method is initiated by tilting...     

A method for bonding which comprises the step of heating a bottom thermode to a temperature of approximately 150.degree. C. The bottom thermode is then pulse heated to approximately 350.degree. C. while a die and lead frame are disposed above the lower thermode. An upper thermode, which may remain unheated,...     

A method of reflowing solder terminals that join an electronic device to a substrate. The method includes the steps of contacting the bottom surface of the substrate with a liquid and then controlling the temperature of the liquid when in contact with the substrate so that the temperature of the liquid...     

A soldering method of this invention has the steps of coating a plurality of lead terminals of an electronic component with connecting paste-like solders corresponding to lead terminals on conductive pads disposed on a substrate, holding the electronic component at the position separated from the corresponding...     

Apparatus for gripping and removing integrated circuits, including four heatable jaws movable into gripping relation with soldered integrated circuit leads. The heatable jaws are mounted to respective leveler plates, each of which is suspended from a base member by a pivotable gripper arm and three flexure...     

A method for vapor phase soldering components onto a PWB onto which solder has been previously deposited includes the steps of applying a fluxing agent on the PWB and introducing the PWB into a vapor phase environment. The application of flux is a multi-step process which includes a sequential application...     

A reflow soldering apparatus for soldering parts which are temporarily fixed on a substrate by using cream solder. The apparatus includes a hot gas blower provided with a number of holes for blowing hot gas through the holes. The apparatus also includes a substrate moving mechanism for moving the substrate...     

An adjustable heater bar arrangement (8) for integrated circuit attachment and removal apparatus including a base plate having four slots (14) in which heater bars (12) are slidably mounted and held in position by clamping screws (18). By directing the slots (14) at an appropriate angle, inward and outward...     

A heating apparatus for heating components to be connected to each other which are supported on a thin substrate comprises a U-shaped heating tool which is brought down on the components and a U-shaped support which engages a lower surface of the substrate. Both the tool and the support are heated to...     

In the chip type component installation structure wherein chips are arranged to be joined by solder to a fitting pattern provided on a printed substrate, resist films are set separately in the space of the fitting pattern in order to reduce the quantity of solder. The resist films are set in the space...     

Apparatus and method for foam fluxing and tinning the solder pads of a plurality of leadless ceramic chip packages wherein each package is held by suction on a carrier surface such that the pads are exposed to solder as the carrier is passed over a jet of solder. The devices are oriented on the carrier...     

A method for effecting high density solder interconnects between a substrate and at least one metalized film having through holes therein is provided. Solder is first applied to metalized portions of the substrates and the solder is then subject to a reflow process to provide reflowed solder. Pressure...     

An aligner bonder for joining parts of a miniature semiconductor component, for example, comprises supports for holding the parts with surfaces facing, positioning provisions for adjusting relative positions and inclinations of the parts and for bringing the facing surfaces together for bonding. A first...     

A method of soldering without the need for fluxing agents, high temperature, hydrogen, laser excitation or sputtering techniques. The method uses plasma excitation to remove surface oxides from solder surfaces, thereby eliminating the need for post-soldering cleaning in an accurate and efficient manner,...     

An electrical joint using spheroidal tipped leads improves the strength of a connection regardless of the material used to bond the connections. Axial leads of a component are formed into spheroids using an appropriate heat source to melt a small portion of the lead tip. Melting a portion of the lead...     

Disclosed in a fluxing agent comprising 45% to 55% by weight of peanut oil and 45% to 55% by weight of water-white rosin.

Lead connection in a structure is provided by leads disposed against electrodes of wiring board through resin, which resin is then stiffened by the application of light. Accordingly, an electrical and a mechanical connection of the leads and the electrondes is accomplished.

A method of joining surface mount components includes screen printing a single layer of solder paste or other adhesive onto a substrate, positioning a component with a planar lead with a hole through the planar lead over the solder and mounting a second component over the hole in the first lead. The...     

A soldering method wherein a high-energy beam such as a laser beam is projected onto different lead terminal arrays of electronic components, the beam being projected in a scanning manner a plurality of times two-dimensionally and continuously is described. The invention further relates to a soldering...     

A multiple-terminal unit comprises a first and a second group of teeth extending from one edge of a band-shaped. The teeth in the first group and the second group are bent at different positions so that their stem parts are staggered. In another aspect of the invention, the part at which a terminal and...     

A technique for assembling semiconductor devices in which semiconductor elements, especially lasers or LEDs, are mounted on a first packaging element such as a heat spreader that is mounted on a second packaging element such as a heat sink. Handling of solder preforms is avoided by coating at least one...     

An improved method for double sided attachment of components to a printed circuit board is described wherein surface mount components soldered to a first surface of the circuit board (backside) are, once the board is inverted during reflow, retained in place only by force of molten solder surface tension.

A dry solder reflow process, in which metal surface oxides are removed from the solder surface by abstraction of the oxygen from the metal oxide by atomic hydrogen, the atomic hydrogen being created within an intense microwave frequency plasma of a gas containing hydrogen.

A soldered electrical interconnection is made between a device and a circuit carrying substrate. A device (200) is formed with two solderable surfaces, the second solderable surface (204) adjacent to, but not touching, the first solderable surface (202). A sphere of solder (206) is placed upon a solderable...     

A face-down connecting an electrode formed on a semiconductor device surface and an electrode on a circuit substrate using an insulating resin, is arranged such that after positioning the electrode of the circuit substrate and the electrode of the semiconductor device, they are pressed from the side...     

A method of mounting a saw device comprising applying metallized areas to the surface of an appropriate substrate, attaching conductive leads to the metallized areas, locating the said surface adjacent a selected area of another substrate so that said leads contact conductive regions on the second substrate...     

A substrate for attaching electrical devices having an interconnect wiring structure and a support for the interconnect, the support having a number of vias, or throughholes, extending therethrough and electrically connected to the interconnect. The substrate allows for attachment of the electrical devices...     

A bonding method for bonding inner leads on a film to electrodes of semiconductor elements is performed by the steps of: individually positioning the film and semiconductor elements at a predetermined bonding position; individually recognizing the positions of the inner leads and electrodes; selecting...     

Disclosed is an apparatus, method, and resulting product involving soldering of components, such as the soldering of flexible circuits to printed circuit boards. Holes are provided in the areas of one component which are to be soldered to pads on the other component. Precise amounts of solder are provided...     

Disclosed is a connector structure on a substrate which includes at least one first solder portion on the surface of the substrate; at least one second solder portion connected to each of the at least one first solder portions; and an epoxy layer disposed about the at least one first and second solder...     

Solder tape automated bonding of leads to an integrated circuit chip is performed using a constant temperature, flat faced thermode and a clamping plate to keep the leads in contact with the integrated circuit chip.

A soldering process uses a plurality of individual heating elements (204) to solder a plurality of solder locations. The process consists of the steps of substantially simultaneously picking up a plurality of solder preforms (202); placing the plurality of solder preforms substantially simultaneously...     

Lead connection in a structure is provided by leads disposed against electrodes of wiring board through resin, which resin is then stiffened by the application of light. Accordingly, an electrical and a mechanical connection of the leads and the electrodes is accomplished.

The invention encompasses plating to form leads to allow one step bonding of a chip to tape; one step bonding of leads on the tape to a special chip package wherein chip packages may be stacked and connected as well as surface mounted and formation of a very dense circuitry on one or both sides of a...     

The method of the invention comprises the steps of locating the integrated circuit so that the projecting ends of the pins thereon are in juxtaposition with the corresponding connector pads on the printed circuit board; and applying solder to the connector pads with a heated soldering tool moving over...     

A method of soldering leadless components to a printed circuit board without using solder paste is disclosed. A thick layer of solder (42) is plated onto a printed circuit board (40), and an oxide layer (43) is formed by heating. Solder flux (45) is applied to those solder pads that are intended to be...     

A manufacturing method for a semiconductor device in which an electrode of a semiconductor chip is electrically connected to an inner lead of a carrier tape. The electrodes of the semiconductor chip are brought into contact with the inner lead of the carrier tape. Bonding is performed with inner lead...     

An electronic component (14) is soldered to a circuit carrying substrate (11) by a method that allows the component to remain in better contact with the flat solder pads of the substrate. The circuit carrying substrate (11) has a plurality of solder pads (12) disposed thereon, each pad consisting of...     

A method of precisely depositing accurately defined quantities of solder onto high density circuit patterns on a substrate without use of a solder mask or the like wherein solder paste is originally deposited within a precisely defined transfer member (e.g., graphite block having holes drilled therein),...     

A plated-through hole solder thief for inhibiting solder bridges between adjacent leads of an integrated circuit and simultaneously providing for electrical interconnection of certain leads of the integrated circuit to other surfaces or layers of a printed wiring board. Plated-through holes are used...     

A method and apparatus for tinning and soldering metal parts of electronic components and assemblies, and removing excess solder therefrom. The metal parts of the electronic components and assemblies are heated to a temperature near that of molten solder. A holding fixture, adapted to hold the heated...     

The prior art terminal for making a solder bond between a lead and a bond site is modified so as to enhance the reliability of the solder bond. In one embodiment, this modification entails solder relief terminals: solder relief holes through the terminal, notches, grooves or ridges on the surface of...     

A single point bonding tool which self aligns misaligned leads. The top of the tool is indented in a manner which, when in contact with a misaligned lead, guides the lead into alignment.

An improved solder-bonding structure is disclosed that is particularly suitable for soldering the components of hybrid ICs. The solder-bonding structure includes a conductor formed on a substrate. The conductor is formed from silver and platinum. A solder layer formed from a tin and silver solder is...     

A mounting pad arrangement (FIG. 5) improves reliability of placement of a surface mount component. A first pad array is disposed throughout an area on the surface (308) of a substrate (202), the area having four outside corners. The first pad array includes contact pads (502) arranged in a first linear...     

A multilayer substrate is constituted by laminating a plurality of sheet substrates, the respective sheet substrates are constituted by forming conductive layers of a refractory metal such as tungsten (W) on ceramic green sheets composed mainly of an alumina ceramic, and the ceramic green sheets are...     

A bonding tool for bonding inner leads to semiconductor chips is arranged to capture and align elongated lead sections extending in any one of plural directions, and preferably, in any one of two mutually orthogonal directions. Thus, the tool can be applied to align and bond all of the leads to a chip...     

In a semiconductor inner lead bonding process, a connection component having leads is disposed on the chip surface so that the leads lie above the contacts. A bond region of each lead is forced downwardly by a tool into engagement with a contact on the chip while a first or proximal end of the lead remains...     

A printed wiring pattern for preventing poorly soldered connection that tends to occur when soldering surface mounting chip components and lead terminals of mounting components on the printed wiring pattern is capable of making the detection of a poorly soldered site a simple task.

Electrical interconnects for solar cells or other electronic components using a silver-silicone paste or a lead-tin (Pb-Sn) no-clean fluxless solder cream, whereby the high breakage of thin (<6 mil thick) solar cells using conventional solder interconnect is eliminated. The interconnects of this invention...     

A method for installing an axial multiple connection component, for connecting to a circuit board, comprising a shell, the shell substantially cylindrical, having two opposite ends. Conducting leads extend from the opposite ends along the axis, for providing two isolated connections to other components...     

In a printed wiring device, the combination of a substrate having a metal-plateable member and an electrical component having a metal plateable lead connected with the metal-plateable member, the lead and the member being electrically interconnected by a metal layer plated on the lead and on the member...     

A circuit board having at least one operational characteristic. The circuit board includes a surface and a plurality of conductive pads accessible from the surface and for electrically coupling electrical components to one another. Further, the circuit board includes a plurality of attachment pads accessible...     

A printed circuit board includes a multi-component mounting footprint for mounting one of several possible differently sized discrete component packages on the circuit board. The multi-component mounting footprint includes a first mounting pad which has two connection points for mounting a connector...     

A printed circuit board comprising a plurality of lands onto which a plurality of leads of an electronic component are soldered. These lands are arrayed in parallel one another. Each of these lands includes a narrow portion basically extending in a longitudinal direction thereof and having a predetermined...     

This invention provides a thermocompression bonding equipment which, when the material to be bonded is to be changed, allows easy replacement and preparation of a compression bonding head, reduction of working time required for replacement and preparation of a compression bonding head, and simplified...     

In a first step, a first substrate is prepared. The first substrate has a first surface, a second surface, and a through-hole therebetween. In a second step, a second substrate is prepared. The second substrate has a first surface, a second surface, and a pad on the first surface of the second substrate....     

A method for aligning and soldering a first device (11) to a substrate (16) comprises the steps of providing a plurality of solder elements (17) between the first device and the substrate, aligning the first device, and then reflowing and cooling the solder elements to bond the first device to the substrate....     

The present invention provides a solder alloy having from about 80-81% tin, from about 2-4% silver, from about 5-6% indium, and from about 10-12% bismuth by weight, and microelectric circuits soldered by this alloy.

In an electronic circuit device having an input/output pin junction electrode, in order to remarkably improve the junction characteristics such as wettability and junction strength and to drastically simplify the production process, in forming an electronic circuit board in which glass ceramics is used...