Vapor mass flow control system

4436674
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Inventors

McMenamin, Joseph C.

Application #

484198

Filed

Apr-12-1983

Published

Mar-13-1984

Current US Class

073/861.04
118/692
118/726
137/101.25
261/128
261/130
261/64.3
261/64.5
261/DIG65
427/8

International Classes

B01F 003/04

Field of Search

261/39 215/32 73/29 73/861.04 73/861.49 374/20 137/88 137/90 137/101.25 219/271-275

Assignee

J.C. Schumacher Co. (Oceanside, CA)

Examiners

Chiesa; Richard L.

Attorney, Agent or Firm

Knobbe, Martens, Olson & Bear

US Patent References

4051886   Saturated liquid/va...
4134514   Liquid source mate...
4140735   Process and appar...
4220460   Vapor delivery syst...
4276243   Vapor delivery cont...
4356834   Vapor feed regulator

Referenced by:

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Citation

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Abstract
In a system for delivering vapor from a container partially filled with liquid to be vaporized by bubbling a carrier gas therethrough, the flow of the vapor is precisely regulated by a controller so as to provide a uniform mass flow rate of vapor. The controller is programmed to receive signals representing the sensing of the total gaseous pressure, temperature and liquid level in the container and to use the signals in a computation according to the following formula: m*=AF.sub.c (1+B.DELTA.T-C.DELTA.P-DF.sub.c +E.DELTA.L) wherein m*=Approximate vapor mass flow F.sub.c =Carrier gas mass flow .DELTA.T=Temperature variation from nominal (T-T.sub.o) .DELTA.P=Pressure variation from nominal=(P-P.sub.o) .DELTA.L=Charge in liquid level=-.intg.m*dt A,B and C=Positive constants computed for each chemical and nominal operating conditions; and D and E=Positive or negative constants computed for each chemical and nominal operating conditions. A, B and C=Positive constants computed for each chemical and nominal operating conditions; D and E=Positive or negative constants computed for each chemical and nominal operating conditions.
 
Claims
What is claimed is:

1. In a chemical vapor delivery system including a container partially filled with material to be vaporized and applied to a system which uses the vapor, means for ducting a carrier gas through said material to transport said vaporized material, a valve for controlling the flow of said carrier gas to said container, and means for controlling the temperature of the material in said container, an improved method comprising:

providing a continuous, uniform mass flow of said vaporized material to said using system by:

sensing the total gaseous pressure (P) in said container;

comparing said sensed pressure (P) with a reference pressure (P.sub.o) to provide a pressure differential (.DELTA.P=P-P.sub.o);



Description
BACKGROUND OF THE INVENTION

This invention relates to an improved system for controlling the flow of vaporized liquid transported by a carrier gas from a reservoir of the liquid to a using system. The control system improves the accuracy with which a uniform mass flow of the vapor is delivered to the using system and is particularly useful in the vapor deposition of high purity, liquid source materials such as in the manufacture of semiconductor devices and fiber optic materials.

The fabrication of semiconductor electronic devices, for example, includes many steps which require the transportation of particular atoms or molecules to the surfaces of wafer substrates which are usually maintained at elevated temperatures. In many of the steps, the most common method for accomplishing this is to transport the vapors from a reservoir of liquid chemical by passing a carrier gas stream through the liquid to vaporize the liquid and carry its vapor to a reaction chamber of the using system. Acceptable performance depends upon maintenance of accurate vapor delivery rates and extremely low levels of impurities, particularly metallics.
 
  A system for precisely controlling the mass flow rate of vapor from a bubbler by a carrier gas stream.  The invention relates to an apparatus and process for the vaporization of liquid precursors and deposition of a film on a suitable substrate. Particularly...